BendPak 16AP Clearfloor High-Rise Two-Post Lift
BendPak 16AP - ALI-Certified 16,000 lb Clearfloor Two-Post Lift for Fleet and Commercial Service
The BendPak 16AP is an ALI-certified, super-duty clearfloor two-post lift with a 16,000 lb (7,257 kg) capacity, designed for professional automotive and fleet service environments with standard commercial ceiling heights. Using dual direct-drive hydraulic cylinders, multi-face columns, and the patented Automatic Swing Arm Restraint System (ASARS), this lift provides safe, high-rise access for passenger vehicles through medium-duty commercial trucks and vans.
Key Features & Benefits
Automatic Swing Arm Restraint System (ASARS)
The patented ASARS delivers over 2,000 lb (907 kg) of clamping force through 360-degree load-holding engagement, automatically securing swing arms against unintended movement during service. The system uses heavily forged steel components that lock arms the moment the lift begins rising, requiring no manual activation or pin insertion.
Traditional pin-style restraints depend on operator memory and can be bypassed when technicians are rushing through high-volume service schedules. ASARS addresses this industry-wide safety gap by engaging automatically on every lift cycle, maintaining arm position even when vehicles shift during component removal or when technicians bump arms while working underneath.
This eliminates arm drift risks during brake service, suspension work, and drivetrain repairs. The quick-release lever provides instant pressure relief when repositioning vehicles, without compromising the system's holding strength during active service operations.
Direct-Drive Hydraulic Cylinders
Dual direct-drive hydraulic cylinders mount directly to each lifting carriage, eliminating the chains, cables, and equalizer bars found in traditional two-post designs. This configuration delivers full rise in 45 seconds while operating at sound levels below 70 dB, reducing both cycle time and shop noise compared to chain-driven systems.
Traditional cable-driven lifts require periodic cable tension adjustments and eventual replacement when cables fray or stretch. The direct-drive approach removes these high-maintenance components entirely, addressing the most common failure points that cause unplanned downtime in busy commercial service environments.
This improves bay productivity by reducing maintenance intervals and eliminating the weekend cable adjustment tasks that plague conventional lifts. You'll maintain faster throughput without the recurring parts cost and labor hours associated with cable replacement every few years.
Triple-Telescoping Swing Arms
The patented three-stage telescoping arms extend from 36.5 inches (927 mm) minimum to 65 inches (1,651 mm) maximum reach, using a nested design that retracts shorter and extends farther than standard two-stage competitor arms. Each arm supports up to 4,000 lb (1,814 kg) with precise positioning for factory lift points on diverse chassis configurations.
Two-stage arms on typical 16,000 lb lifts offer roughly 15-20 inches of adjustment range, forcing operators to reposition vehicles multiple times when servicing mixed fleets. The extra nesting stage in the 16AP's arms provides nearly double that adjustment span, allowing you to hit lift points on compact work vans through extended-wheelbase pickup trucks without unstable adapter stacks or vehicle repositioning.
This enables single-lift coverage for diverse municipal fleets, airport ground support equipment, and commercial service centers that handle everything from passenger SUVs to upfitted cargo vans. Fewer vehicle repositions mean faster bay turnaround and reduced risk of positioning errors on difficult chassis.
Clearfloor High-Rise Architecture
The clearfloor design eliminates the floor-mounted crossbeam found in traditional asymmetric lifts, providing unobstructed access beneath raised vehicles. With a maximum lifting height of 82.5 inches (2,095 mm) with adapters and an overall height of 169 inches (4,294 mm), the lift accommodates tall commercial vehicles while requiring 14 feet of ceiling clearance.
Floor-mounted crossbeams in conventional asymmetric lifts create trip hazards and restrict creeper movement when technicians work under tall vans and trucks. The clearfloor configuration addresses this ergonomic challenge by giving technicians full bay width to maneuver equipment carts, transmission jacks, and rolling creepers without navigating around floor obstructions.
This reduces technician fatigue during transmission drops, exhaust system replacements, and driveline service on tall vehicles like Sprinter vans and box trucks. Technicians can stand upright and move freely under the vehicle instead of crouching or stepping over floor beams throughout the workday.
Multi-Face High-Strength Column Construction
Each column uses heavy-gauge multi-face steel construction with internal reinforcement that distributes load stress across multiple planes instead of relying on single-wall designs. Eight UHMW (ultra-high-molecular-weight) polyethylene bearings per carriage reduce friction while isolating vibration during lift and lower cycles.
Single-wall columns in lighter-duty lifts can flex under unbalanced loads when servicing vehicles with extreme weight distribution, such as upfitted service trucks with crane bodies or battery-heavy electric vehicles. Multi-face construction addresses this structural challenge by providing greater resistance to torsional forces and maintaining column alignment under asymmetric loading conditions.
This extends service life in high-volume fleet environments by resisting metal fatigue and maintaining precise carriage alignment even after thousands of lift cycles. The reinforced design prevents the column flex and carriage binding issues that develop in thinner single-wall columns after years of heavy use.
ALI-Certified Safety Package
The lift includes multi-position automatic safety locks that engage at preset intervals during ascent, providing mechanical support independent of hydraulic pressure. A padded overhead shutoff bar triggers a limit switch to prevent over-travel, while single-point lock release enables two-hand lowering operation from one control location.
Hydraulic failures in busy commercial bays can occur without warning when seals degrade or connections loosen. The mechanical lock system addresses this critical safety requirement by catching and holding the lift at the nearest lock position if hydraulic pressure drops, preventing catastrophic descent when technicians are underneath vehicles.
This enables compliance with OSHA and ANSI/ALI standards for commercial lift safety while protecting technicians during brake jobs, suspension repairs, and any service requiring extended time under raised vehicles. The ALI Gold Label certification confirms third-party validation of the lift's design, construction, and safety systems.
See the BendPak 16AP in Action
Applications & Use Cases
- Fleet and Municipal Garages: Service mixed fleets of work trucks, emergency vehicles, and utility rigs without swapping equipment or repositioning bays. The 16,000 lb capacity covers police interceptors through medium-duty rescue vehicles within the lift's rated capacity.
- Commercial Truck and Diesel Shops: Handle long-wheelbase pickups, extended cargo vans, and medium-duty chassis with confidence using the triple-telescoping arms to reach factory lift points on upfitted service bodies and difficult frame configurations.
- EV and Hybrid Service Centers: Accommodate increased curb weight and battery placement in electric trucks like the Ford F-150 Lightning, Rivian R1T, and Chevrolet Silverado EV. Clearfloor access simplifies battery pack inspection and high-voltage component service underneath vehicles.
- Independent Service Centers: Expand capabilities to handle heavy SUVs, modern electric trucks, and aftermarket upfit vehicles that exceed standard 10,000 lb two-post lift capacity without investing in multiple specialty lifts for different vehicle classes.
- Airport and Utility Fleets: Maintain ground support equipment, shuttle vans, and airport service vehicles in a single bay with clearfloor access for driveline and exhaust work on diverse vehicle types within commercial fleet operations.
Technical Specifications
| Lifting Capacity | 16,000 lb (7,257 kg) |
|---|---|
| Max Load Per Arm | 4,000 lb (1,814 kg) |
| Time to Full Rise | 45 seconds |
| Sound Level | Less than 70 dB |
| Power Requirement | 220 VAC, 60 Hz, 1 Phase |
| Certification | ALI Certified |
| Overall Height | 169 inches (4,294 mm) |
|---|---|
| Floor to Overhead Limit Switch | 163 inches (4,128 mm) |
| Max Rise (Pad Travel) | 75.75 inches (1,922 mm) |
| Max Lifting Height with Pads | 82.5 inches (2,095 mm) |
| Min Pad Height | 7.75 inches (197 mm) |
| Overall Width | 156 inches (3,959 mm) |
| Width Outside Columns | 143 inches (3,238 mm) |
| Width Inside Columns | 120 inches (3,047 mm) |
| Drive-Thru Width | 103 inches (2,616 mm) |
| Front Arm Reach | 36.5-65 inches (927-1,651 mm) |
|---|---|
| Rear Arm Reach | 36.5-65 inches (927-1,651 mm) |
| Arm Configuration | Three-stage nested telescoping |
| ASARS Holding Force | Over 2,000 lb (907 kg) |
| Column Design | Multi-face steel construction |
|---|---|
| Carriage Bearings | UHMW polyethylene (8 per carriage) |
| Drive System | Dual direct-drive hydraulic cylinders |
| Safety Locks | Multi-position mechanical locks (4-inch spacing) |
| Lift Type | Clearfloor two-post |
Installation Requirements
Concrete Foundation Requirements
- Surface: Concrete only - no asphalt, gravel, pits, seams, or compromised slabs permitted
- Minimum Thickness: 12 inches (305 mm) continuous slab for new installations
- Compressive Strength: Minimum 4,000 PSI (27.6 MPa)
- Reinforcement: Grade 60 #4 rebar in defined grid per BendPak specifications
- Slab Size: At least 12 inches (305 mm) wider than lift's overall width
- Cure Time: Minimum 28 days before installation
- Anchor Positioning: Anchors must be at least 6 inches (152 mm) away from any seams or joints, following anchor manufacturer specifications
Ceiling Height & Clearance
- Overall Height: 169 inches (4,294 mm)
- Floor to Limit Switch: 163 inches (4,128 mm)
- Recommended Minimum Ceiling: 14 feet (4.3 m) clear height with additional clearance above 169 inches for vehicle roof and antenna clearance under the shutoff bar
- Clearance Verification: Measure your bay's ceiling height before ordering to ensure safe operation without vehicle contact with overhead components
Electrical Requirements
- Power Supply: 220 VAC, 60 Hz, 1 Phase as standard (other voltage configurations may be available by request)
- Circuit: Requires dedicated electrical circuit
- Installation: Licensed electrician must perform electrical hookup to meet local electrical codes
Installation Notes
- Professional Installation: Professional installation by experienced lift installers is recommended and may be required for warranty coverage
- Hydraulic Fluid: Not shipped with lift - end user must supply appropriate hydraulic fluid (BendPak generally recommends Dexron III ATF or equivalent)
- Installation Manual: Complete anchor specifications, slab layout diagrams, and step-by-step setup procedures are provided in the installation manual (see Documentation section)
- Permits: Verify local code compliance and permit requirements before installation
Compare 16,000 lb Two-Post Lifts
| BendPak 16AP | 16,000 lb (7,257 kg) capacity Clearfloor, high-rise 2-post design Max lifting height: 82.5 in (with adapters) |
45 s to full rise Dual direct-drive hydraulic cylinders 220 VAC, 60 Hz, 1-phase power unit |
ALI-certified heavy-duty two-post lift for mixed fleet, commercial trucks, and EVs Patented Automatic Swing Arm Restraint System (ASARS) with over 2,000 lb arm-holding force Triple-telescoping swing arms with 36.5-65 in reach for long-wheelbase and upfitted trucks Clearfloor architecture for unobstructed under-vehicle access Includes multi-position safety locks and 12-piece adapter set Limitation: Requires tall ceilings (14 ft) and a thick, high-strength concrete slab, so it's not ideal for low-ceiling shops or marginal floors. |
|---|---|---|---|
| Rotary SPO16 Cargo | 16,000 lb (7,257 kg) capacity Symmetric 2-post lift with extended cargo arms Max lifting height: 78.75 in |
60 s to full rise 2 HP power unit 208-230 V single-phase or 208-230/460 V three-phase options |
ALI Gold-certified heavy-duty 2-post lift for Class 1-5 vehicles Double "S" column design for strength and better vehicle access Patented Trio arms with long-reach cargo configuration to hit OE pick-up points on tall vans Low-ceiling configuration optimized for shops with height constraints Limitation: Slower cycle time than the BendPak 16AP and still requires a reinforced 6 in, 3,000 PSI concrete slab, which can be a constraint in retrofit installations. |
| Challenger CL16-2-3S | 16,000 lb (7,257 kg) capacity Symmetric heavy-duty 2-post lift Max lifting height: 75.5-81.5 in (with stack adapters) |
62 s rise time 3 HP motor 208/230 V, 1-phase, 60 Hz |
ALI/ANSI-compliant heavy-duty 2-post lift for fleet and commercial service 3-stage front and rear arms with up to 75 in reach for diverse wheelbases Multiple overall height and width configurations to match different bay layouts Single-point air-actuated safety lock release and 60 in lifting carriage for durability Includes low-profile screw pads and stack adapters for better contact on trucks and vans Limitation: Requires higher minimum ceiling height (15'8"-16'8") and has the longest rise time in this group, making it less ideal for low-clearance shops or ultra-high-throughput bays. |
Choose the BendPak 16AP when direct-drive speed, advanced arm safety (ASARS), and clearfloor high-rise access for mixed fleet and EV work are the priority. It outperforms alternatives with the fastest lift cycle and triple-telescoping arm reach, making it the best fit for busy commercial, fleet, and EV service bays that need secure positioning and maximum uptime.
Shipping & Delivery
Freight Coverage
Shipping: The BendPak 16AP ships via LTL/common carrier freight. Most orders qualify for freight-prepaid/free destination delivery to direct commercial shipping points within the contiguous United States.
Surcharges: Additional fees may apply for rural or limited-access locations, residential delivery, or lift-gate service. Contact us before ordering to confirm delivery requirements and any additional fees for your location.
Delivery Requirements
Unloading Equipment: You are responsible for off-loading the freight, typically requiring a forklift or suitable equipment on-site.
Receiving: Someone must be on-site to inspect for transit damage and sign the bill of lading. Inspect all packages before signing. Note any visible damage on the BOL before the driver departs.
Packaging: The lift is packaged as a long crate or multiple bundles with BendPak's protective packaging. Exact packaged dimensions and weight are available upon request.
Warranty Coverage
BendPak 5-2-1 Warranty Program
5 Years - Structural Components: Columns, arms, and carriages are covered for 5 years, demonstrating BendPak's confidence in the multi-face column construction and reinforced structural design.
2 Years - Hydraulic System: Hydraulic cylinders and power unit components are covered for 2 years, exceeding the typical 1-year industry standard for hydraulic components.
1 Year - Operating Components: Operating and electrical components, labor, and ground freight for covered warranty repairs are included for 1 year when warranty conditions are met.
Warranty Requirements
Registration: Product registration may be required within a specified timeframe of purchase for full warranty coverage.
Eligibility: Warranty applies to the original purchaser and is generally non-transferable. Verify transferability terms with BendPak if needed.
Installation: Installation must be performed following the manufacturer's installation manual. Improper installation may void warranty coverage.
Product Documentation
Ready to Order Your BendPak 16AP?
The BendPak 16AP delivers the capacity, safety, and efficiency your heavy-duty service bay demands. Whether you're handling fleet trucks, modern EVs, or mixed commercial vehicles, this ALI-certified lift is built to keep your team productive and your customers satisfied.
Frequently Asked Questions
What makes the Automatic Swing Arm Restraint System (ASARS) safer than traditional restraints?
ASARS automatically locks swing arms with over 2,000 lb (907 kg) of holding force through 360-degree engagement, preventing arm drift when vehicles shift during loading or service. Unlike pin-style restraints that require manual engagement and can be bypassed, ASARS activates without extra steps, reducing the risk of operator error and keeping technicians safe in high-volume bays. The system uses heavily forged steel components and maintains arm position even when technicians bump arms while working underneath or when removing heavy components.
Can the BendPak 16AP handle modern electric trucks like the F-150 Lightning or Rivian R1T?
Yes. The 16AP is designed for heavy EVs with its 16,000 lb (7,257 kg) capacity and triple-telescoping arms that extend from 36.5-65 inches (927-1,651 mm) to access battery compartments and lift points on modern electric pickups. The clearfloor design provides unobstructed under-vehicle access for battery service, and the extended arm reach accommodates the unique chassis configurations and longer wheelbases found in electric trucks and SUVs. The multi-face column construction handles the extreme weight distribution of battery-heavy vehicles safely.
What are the concrete foundation requirements for the BendPak 16AP?
The 16AP requires a continuous concrete slab at least 12 inches (305 mm) thick with a minimum 4,000 PSI (27.6 MPa) compressive strength, reinforced with Grade 60 #4 rebar per BendPak specifications. The slab must be at least 12 inches (305 mm) wider than the lift's overall width, cured for a minimum of 28 days, and free of seams, joints, or compromised areas. Anchors must be positioned at least 6 inches (152 mm) away from any seams or joints following anchor manufacturer specifications. No asphalt, gravel, pits, or compromised slabs are permitted.
How much ceiling height do I need for the BendPak 16AP two-post lift?
The 16AP has an overall height of 169 inches (4,294 mm), with the floor-to-limit-switch dimension measuring 163 inches (4,128 mm). BendPak recommends a minimum 14 feet (4.3 m) clear ceiling height, with a few extra inches above 169 inches to allow clearance for vehicle roofs and antennas under the overhead shutoff bar. Verify your bay's ceiling height before ordering to ensure the lift will operate safely without vehicle contact with overhead components during full-rise operation.
What adapters and accessories are included with the BendPak 16AP?
The 16AP includes a 12-piece adapter set consisting of 4 drop-in frame cradle pads, 4 medium stacking adapters (2.5 inches), and 4 tall stacking adapters (5 inches). The lift also includes adapter storage racks on or near the columns, the complete lift assembly with multi-face columns, dual direct-drive hydraulic cylinders, and ASARS swing arms, the electric-hydraulic power unit (220 VAC, 60 Hz, 1 Phase), standard safety systems including the overhead shutoff bar and multi-position mechanical locks, anchor hardware, installation and safety decals, and the installation manual with warranty documentation.
How does the direct-drive hydraulic system reduce maintenance compared to cable lifts?
Direct-drive eliminates chains, cables, and equalizer bars, removing the most common wear points found in traditional two-post car lifts. You won't need to adjust cable tension every few months, replace frayed cables every few years, or monitor equalizer alignment for uneven lifting. This reduces scheduled maintenance intervals and unplanned downtime, keeping your bay operational and lowering long-term service costs. The hydraulic cylinders mounted directly to each carriage provide reliable operation with minimal intervention while delivering full rise in 45 seconds.
What is the BendPak 16AP's warranty coverage?
The BendPak 16AP is backed by the comprehensive 5-2-1 warranty program: 5 years coverage on structural components (columns, arms, carriages), 2 years coverage on hydraulic cylinders and power unit (exceeding the typical 1-year industry standard for hydraulic components), and 1 year coverage on operating and electrical components including labor and ground freight for covered warranty repairs when warranty conditions are met. Warranty applies to the original purchaser and is generally non-transferable. Product registration may be required, and installation must follow the manufacturer's installation manual for full coverage.
Where can I find the BendPak 16AP installation manual and technical documentation?
The BendPak 16AP installation and operation manual PDF is available in the Documentation section above, which includes complete setup procedures, anchor specifications, concrete requirements, electrical diagrams, safety protocols, and parts diagrams for component identification. The product brochure PDF provides additional specifications, features, and model comparisons for the 16AP, 16AP-192, 20AP, and 20AP-192 high-strength multi-face column lifts. Both documents are available as free downloads from this page with direct PDF links.
About the Brand