BENDPAK 16AP-192, Two-Post Lift, 16,000 lbs Capacity, Clearfloor High-Rise, 192" Overall Height, Heavy-Duty
BendPak 16AP-192 - 16,000 lb Extended-Height Two-Post Lift for Commercial Fleet Operations
The BendPak 16AP-192 is a clearfloor two-post lift rated at 16,000 lb (7,257 kg) with 193 in (4,904 mm) overall height, designed for commercial and fleet facilities servicing tall vans, box trucks, emergency vehicles, and mixed Class 1-5 fleets. Built with dual direct-drive hydraulic cylinders and multi-face columns, this extended-height lift delivers 75.75 in (1,922 mm) max rise with telescoping arms extending 36-65 in (931-1,651 mm) and operates on 220 VAC single-phase power.
Key Features & Benefits
Extended 193 in Overall Height for Tall Fleet Vehicles
The BendPak 16AP-192 stands at 193 in (4,904 mm) overall height with 75.75 in (1,922 mm) maximum pad travel and lifting heights reaching 89.75 in (2,280 mm) with tall stack adapters. This extended-height configuration provides 24 in more clearance than standard two-post lifts in the 16K capacity class, accommodating high-roof commercial vans, box trucks with mounted equipment, and tall service vehicles.
Municipal fleets, airport ground support, and commercial service centers routinely handle sprinter vans, box trucks, and emergency vehicles that exceed the working envelope of standard lifts. Traditional 169-176 in lifts can't provide adequate clearance for technicians to work comfortably under raised tall-body vehicles. The 16AP-192 addresses this industry-wide limitation by delivering the vertical space needed for full-height commercial vehicle service.
This enables your facility to service the complete height spectrum of commercial vehicles without turning away tall-body work or forcing technicians into awkward positions. You extend your addressable market across mixed fleet operations while improving technician ergonomics and cycle times on overhead components like exhaust systems, wiring harnesses, and roof-mounted equipment.
16,000 lb Clearfloor Configuration with 120 in Inside Post Width
This lift delivers 16,000 lb (7,257 kg) total capacity with 4,000 lb (1,814 kg) per-arm rating in a clearfloor design that eliminates center obstructions. The columns provide 120 in (3,047 mm) inside post width and 103 in (2,616 mm) drive-thru clearance, creating an unobstructed work envelope across the vehicle's full length.
When technicians perform transmission drops, exhaust system replacements, or fuel tank service, center posts and crossbeams interfere with equipment placement and force awkward positioning. Traditional four-post lifts provide better clearance but lack the access angles needed for suspension and steering work. The clearfloor two-post design lets transmission jacks, fluid drain carts, and toolboxes move freely through the entire undercarriage area.
This improves undercarriage work efficiency by eliminating the time spent repositioning equipment around structural obstructions. Your technicians complete repairs faster with less physical strain, while maintaining the capacity needed for heavy commercial vehicles within the 16,000 lb rating.
Multi-Face Columns with ASARS Automatic Arm Restraint
The multi-face steel column design uses eight UHMW load bearings per carriage to resist biaxial loads, while the Automatic Swing Arm Restraint System (ASARS) provides 360-degree arm restraint with positive mechanical locking. This patented mechanism automatically secures swing arms against rotation during lifting operations, maintaining arm position even under side-loading conditions common in fleet service.
Fleet vehicles often carry offset loads from tool beds, lift gates, service bodies, or mounted equipment that create uneven weight distribution. Traditional swing arm restraints rely on friction or manual pins that can slip when side forces occur during component removal or when technicians contact the arms during service. ASARS addresses this vulnerability by automatically engaging on arm contact with the vehicle, requiring no manual lock activation.
This eliminates arm slippage incidents that can damage vehicle chassis or compromise technician safety. The quick-release operator lever provides instant pressure release when repositioning is needed, without compromising the system's holding strength during active service operations. You maintain stable arm position across diverse vehicle types without constant adjustment or re-checking.
Dual Direct-Drive Hydraulics with 45-Second Rise Time
The power system uses dual direct-drive hydraulic cylinders with no lift chains or cables in the primary lifting path, powered by a 2 HP, 220 VAC, 60 Hz single-phase electric-hydraulic unit. Full rise from minimum to maximum height averages 45 seconds with sound output remaining below 70 dB during operation, delivering equal force to both columns through dedicated hydraulic circuits.
Cable-driven and chain-synchronized lifts require periodic cable tensioning, sheave inspection, and equalization mechanism maintenance. As cables wear or stretch, they introduce lifting inconsistencies and create additional failure points that require monitoring. Direct-drive architecture eliminates these wear components by delivering hydraulic force directly to each column's lifting carriage through sealed cylinders.
This reduces maintenance requirements and unplanned downtime across the lift's service life. High-volume shops benefit from consistent 45-second cycle times and fewer maintenance interventions compared to cable-driven designs. You maintain predictable lift performance with lower long-term operating costs and reduced component replacement frequency.
Included 12-Piece Adapter Set for Mixed Fleet Compatibility
The lift ships standard with a 12-piece adapter kit including four frame cradle pads for full-frame vehicles, four medium stacking adapters (2.5 in), and four tall stacking adapters (5 in). Adapters store directly on the lift columns in integrated storage locations for immediate access during vehicle positioning.
Fleet operations encounter pickups with traditional body-on-frame construction, unibody vans with pinch weld lift points, and box trucks with outrigger frame rails requiring different contact configurations. Without proper adapters, technicians risk damaging vehicle chassis or working with unstable contact points. Purchasing adapter sets separately delays capability and creates hidden costs beyond the initial lift investment.
This enables day-one versatility across your complete vehicle mix with no waiting for parts to arrive. You can lift dissimilar vehicles back-to-back using the appropriate adapter configuration for each chassis type, improving shop utilization by eliminating the delays associated with sourcing and installing accessory components.
ALI Certification with Comprehensive Safety Systems
The BendPak 16AP-192 carries ALI certification confirming compliance with ANSI/ALI ALCTV standards, with safety locks engaging automatically at 4 in (102 mm) intervals along each column. The failsafe mechanical equalization system maintains level lifting across both columns, while a padded overhead shutoff bar stops upward travel when contacted by tall vehicle roofs or mounted equipment.
Insurance requirements and regulatory compliance often mandate ALI-certified lifts for commercial operations, particularly in municipal and government facilities subject to equipment audits. Dense lock spacing at 4 in intervals allows precise height positioning for different repair procedures, while redundant locking mechanisms ensure that if a primary lock fails, secondary systems maintain load security until the lift can be lowered and serviced.
This simplifies compliance documentation for fleet operations while protecting technicians during under-vehicle work. You meet or exceed insurance and regulatory safety requirements with documented certification, reducing liability exposure and demonstrating commitment to workplace safety standards across your facility.
See the BendPak 16AP in Action
Applications & Use Cases
- Commercial and fleet service centers: Large pickups, cargo vans, box-style service vehicles, and mixed Class 1-5 vehicles requiring heavy-duty capacity with flexible spotting for diverse wheelbases and chassis configurations.
- Municipal and government maintenance facilities: Municipal trucks, utility vehicles, and public works fleets where vehicle size and weight vary significantly across the fleet inventory, requiring extended height clearance for roof-mounted equipment and tall vehicle bodies.
- Airport and ground support equipment maintenance: Shuttle buses, airport service vehicles, and specialized ground support equipment that exceed the dimensions and weight limits of standard automotive lifts while staying within 16,000 lb capacity.
- Emergency vehicle service: Ambulances, fire apparatus support vehicles, and other emergency fleet units within the lift's rated capacity and wheelbase range, requiring clearfloor access for equipment modifications and undercarriage repairs.
- High-volume commercial shops: Facilities needing extended height and clearfloor access for under-vehicle work on exhaust systems, drivetrains, suspensions, and chassis repairs across a diverse mix of commercial vehicles with varying body heights and configurations.
Technical Specifications
| Specification | Value |
|---|---|
| Lifting Capacity | 16,000 lb (7,257 kg) |
| Max Load per Lift Arm | 4,000 lb (1,814 kg) |
| Overall Height (E) | 193 in (4,904 mm) |
| Max Rise (A) | 75.75 in (1,922 mm) |
| Lifting Height with Pad Down (B) | 78.5 in (1,992 mm) |
| Max Lifting Height with Adapters (C) | 89.75 in (2,280 mm) |
| Minimum Pad Height (D) | 7.75 in (196 mm) |
| Overall Width (F) | 156 in (3,959 mm) |
| Width Outside Posts (G) | 143 in (3,238 mm) |
| Width Inside Posts (H) | 120 in (3,047 mm) |
| Drive-Thru Width (I) | 103 in (2,616 mm) |
| Front Arm Reach (K) | 36-65 in (931-1,651 mm) |
| Rear Arm Reach (L) | 36-65 in (931-1,651 mm) |
| Specification | Value |
|---|---|
| Time to Full Rise | 45 seconds |
| Power Requirements | 220 VAC, 60 Hz, single-phase |
| Motor Rating | 2 HP |
| Operating Sound Level | Less than 70 dB |
| Hydraulic System | Dual direct-drive cylinders |
| Safety Lock Spacing | Every 4 in (102 mm) |
| Certification | ALI Certified |
Installation Requirements
Ceiling Height Requirements
- Minimum ceiling height: 16 ft or greater to accommodate the 193 in overall height plus vehicle clearance
- Planning considerations: Exact clearance depends on the tallest vehicles you intend to service; measure your bay ceiling height and account for overhead obstructions including lighting, sprinklers, and ducting
- Consultation: Review the installation manual to confirm adequate clearance for both lift structure and your specific vehicle mix before ordering
Foundation & Concrete Requirements
- Foundation specifications: Must be installed on a properly engineered concrete slab meeting BendPak's published minimum thickness, PSI rating, and reinforcement guidelines for AP-Series lifts
- Compliance requirements: Installation location must comply with manufacturer restrictions regarding slopes, joints, edges, and post-tensioned slabs
- Documentation: Refer to BendPak's official concrete specifications document and installation manual for exact slab design requirements, anchor specifications, and placement guidelines before beginning installation
Electrical Requirements
- Power specifications: Operates on 220 VAC, 60 Hz, single-phase power
- Circuit requirements: Requires a dedicated electrical circuit sized per BendPak's electrical requirements with appropriate breaker protection and wire gauge
- Installation: Must be wired by a licensed electrician following BendPak documentation and local electrical codes; no field electrical hookup is provided by BendPak
- Special voltages: Special voltages available on request if your facility operates on a different electrical standard
Installation Notes
- Professional installation required: This heavy-duty lift requires professional installation; ensure your installation team reviews the complete installation manual for anchor placement, torque specifications, hydraulic system setup, and safety system checks
- Certified installers: BendPak recommends contacting an authorized distributor to identify certified installers in your area who are familiar with AP-Series requirements
- Hydraulic fluid: Hydraulic fluid must be supplied by the customer as it is not shipped in the unit for transport reasons; fill volume and fluid specification should be taken from the official installation manual
- Offloading requirements: A forklift on-site is required to safely offload the lift at delivery due to weight and crate dimensions
Model Comparison
| BendPak 16AP-192 | 16,000 lb (7,257 kg) clearfloor, high-rise two-post lift; 193 in overall height; max rise 75.75 in, up to 89.75 in with adapters for tall commercial vans and mixed Class 1-5 fleet vehicles | Dual direct-drive hydraulic cylinders; 45 s time to full rise; 2 HP, 220 VAC, 60 Hz, single-phase power unit; operating noise under 70 dB | Multi-face columns with ASARS 360-degree automatic arm restraints and safety locks every 4 in; 120 in inside post width and 103 in drive-thru for easy spotting; includes 12-piece adapter kit (frame cradles plus medium/tall stack adapters); ALI certified with 5-2-1 warranty. Limitation: requires 16 ft ceiling and an engineered concrete slab, so it's not suitable for low-bay facilities or light-duty-only shops |
|---|---|---|---|
| Typical 16,000 lb Symmetric Two-Post Lift | 16,000 lb capacity symmetric two-post lift; rise height 76-78 in; overall height adjustable from 15 ft to 16 ft 6 in, with multiple column width options for varied bay layouts | Hydraulic lift with 4 HP motor in standard configuration; standard rise/descent 80-90 seconds | All-vehicle three-stage arms designed to spot everything from unibody cars to battery EVs and commercial trucks; three column width choices and low-ceiling variant; ALI certified. Limitation: requires at least a 15 ft by 30 ft bay and 15 ft 2 in to 16 ft 8 in ceiling height, and optional high-speed packages add cost and system complexity versus simpler standard lifts |
| Heavy-Duty Cable-Synchronized Two-Post Lift | 16,000 lb heavy-duty symmetric two-post lift; extended-height model with overall height options of 186 in, 192 in, or 198 in; rise height 75.5-81.5 in with stack adapters, suitable for compact cars through tall service trucks | Cable-synchronized hydraulic system driven by 3 HP motor; typical rise time 60-70 s to full height | 3-stage front and rear arms for flexible spotting; adjustable width with up to 132 in between columns and wide drive-thru clearance; low-profile screw pads plus included stack adapters; single-point air-actuated lock release; ALI certified. Limitation: uses an overhead cable/equalization system with pulleys (more wear components than direct-drive designs) and, in extended-height configuration, requires 15 ft 8 in to 16 ft 8 in ceiling height |
Choose the BendPak 16AP-192 when maximum under-vehicle clearance, clearfloor ergonomics, and low-maintenance direct-drive hydraulics are priority - especially in bays dedicated to high-roof vans, box trucks, and mixed Class 1-5 fleet vehicles. It delivers tall 193 in columns, fast 45 s rise time, and an included 12-piece adapter kit, making it well-suited for commercial, municipal, and airport shops that want turnkey heavy-duty capacity in a single two-post bay.
Shipping & Delivery
Freight Coverage
Shipping: The BendPak 16AP-192 ships via LTL freight due to its weight and dimensions. Most dealers offer free shipping to direct shipping points within the 48 contiguous United States for standard commercial delivery.
Delivery timeframe: Lead times depend on current inventory and your location; contact your distributor for current availability.
Crating: The lift typically arrives crated and palletized in multiple sections to facilitate handling and protect components during transit.
Delivery Requirements
Forklift required: You will need a forklift, dock, or suitable lifting equipment to safely unload the crated sections at delivery.
Liftgate service: Liftgate service availability varies by carrier and crate weight; confirm unloading capabilities with your distributor before delivery to avoid delays or additional charges.
Receiving: Inspect all packages before signing the bill of lading. Note any visible damage on the BOL before the driver departs to protect your claim rights.
Warranty Coverage
BendPak 5-2-1 Warranty Program
5 Years - Structural Components: Lift structure including columns, arms, and primary structural components are covered for defects in materials and workmanship.
2 Years - Hydraulic Systems: Hydraulic cylinder(s) and power unit are covered for two years, exceeding typical one-year industry standard for hydraulic components.
1 Year - Operating and Electrical Components: Operating and electrical components, plus labor and ground-freight shipping on warranty items, are covered for the first year of ownership.
Warranty Requirements
Registration: Warranty applies to the original purchaser and typically requires product registration within specified timeframe.
Eligibility: Warranty is generally not transferable to subsequent owners.
Documentation: For complete warranty terms, conditions, and exclusions, refer to the official BendPak warranty documentation provided with your lift.
Product Documentation
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The BendPak 16AP-192 delivers the capacity, height, and clearfloor access your commercial or fleet operation needs to handle the full range of heavy-duty vehicles efficiently and safely. Get expert guidance on product selection, installation planning, and technical specifications.
Frequently Asked Questions
What types of vehicles can the BendPak 16AP-192 accommodate?
The BendPak 16AP-192 handles vehicles up to 16,000 lb capacity including heavy-duty fleet vehicles, commercial trucks, large cargo vans, box-style service vehicles, municipal maintenance vehicles, airport ground support equipment, and emergency service vehicles. The extended 193 in overall height and 36-65 in telescoping arms make it suitable for mixed Class 1-5 vehicles with varying wheelbases and chassis configurations. The clearfloor design with 120 in inside post width provides flexible positioning for long-wheelbase trucks and vans.
What are the BendPak 16AP-192 dimensions and ceiling height requirements?
The BendPak 16AP-192 has an overall height of 193 in (4,904 mm) and requires a minimum ceiling height of 16 ft or greater to accommodate the lift structure plus the vehicles you intend to service. The lift measures 156 in overall width, 143 in width outside posts, 120 in width inside posts, and 103 in drive-thru clearance. Exact clearance requirements depend on your tallest fleet vehicles and overhead obstructions like lighting and sprinklers, so measure your bay carefully and consult the installation manual before ordering.
What are the concrete requirements for installing the BendPak 16AP-192?
The BendPak 16AP-192 requires a properly engineered concrete slab meeting BendPak's published minimum thickness, PSI rating, and reinforcement guidelines for AP-Series lifts. The installation location must comply with manufacturer restrictions regarding slopes, joints, edges, and post-tensioned slabs. Exact specifications for slab thickness, compressive strength, rebar placement, anchor dimensions, and torque values are provided in BendPak's official concrete requirements document and the installation manual. Professional site evaluation is recommended to ensure your existing slab meets these requirements or to design a proper foundation for new installations.
How does the BendPak 16AP-192 ensure vehicle stability during lifting?
The BendPak 16AP-192 features a failsafe mechanical equalization system that maintains equal lifting force across both columns, ensuring the vehicle remains level during lifting. Safety locks are positioned every 4 in (102 mm) along each column and automatically engage to secure the vehicle at various heights. The multi-face column construction with eight UHMW load bearings per carriage provides superior stability under biaxial loading, while the Automatic Swing Arm Restraint System (ASARS) provides 360-degree arm restraint to prevent rotation during operation. The padded overhead shutoff bar stops upward travel if contacted by tall vehicles.
What is included with the BendPak 16AP-192 purchase?
The BendPak 16AP-192 includes a complete 12-piece lifting adapter set (4 frame cradle pads, 4 medium stacking adapters 2.5 in, 4 tall stacking adapters 5 in), integrated adapter storage on the lift columns, dual direct-drive hydraulic cylinders, electric-hydraulic power unit with ergonomic push-button controls, high-strength multi-face columns and bi-metric telescoping arms with 36-65 in reach, Automatic Swing Arm Restraint System (ASARS) with 360-degree restraint, mechanical safety locks every 4 in with failsafe equalization, padded overhead safety shutoff bar, and operator/installation documentation. Hydraulic fluid must be supplied by the customer.
What electrical requirements does the BendPak 16AP-192 have?
The BendPak 16AP-192 operates on 220 VAC, 60 Hz, single-phase power and requires a dedicated electrical circuit sized per BendPak's electrical requirements, with appropriate breaker protection and wire gauge as specified in the installation manual. The lift uses a 2 HP motor and operates at less than 70 dB sound level during operation. Installation must be performed by a licensed electrician following BendPak documentation and local electrical codes. Special voltages are available on request if your facility operates on a different electrical standard. No field electrical hookup is provided by BendPak.
Is the BendPak 16AP-192 ALI certified?
Yes, the BendPak 16AP-192 is certified by the Automotive Lift Institute (ALI) to meet industry safety and performance standards, confirming compliance with ANSI/ALI ALCTV standards. This certification provides assurance that the lift has been rigorously tested and meets stringent requirements for structural integrity, safety systems, and operational reliability in commercial and fleet service applications. ALI certification is a key indicator of quality and safety for professional automotive lifts and simplifies compliance documentation for facilities subject to insurance and regulatory equipment audits, particularly in municipal and government operations.
What warranty coverage does the BendPak 16AP-192 include?
The BendPak 16AP-192 is backed by BendPak's 5-2-1 warranty structure: 5 years on lift structure (columns, arms, and primary structural components), 2 years on hydraulic cylinder(s) and power unit (exceeding the typical 1-year industry standard for hydraulic components), and 1 year on operating and electrical components, labor, and ground-freight shipping on warranty items. Warranty applies to the original purchaser and typically requires product registration within a specified timeframe. It is generally not transferable to subsequent owners. For complete warranty terms, conditions, and exclusions, refer to the official BendPak warranty documentation.
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