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Truck Tire Changer – Katool KT-TV910 with remote control
Also known as: KT-TV910
The Katool KT-TV910 is a truck tire changer built for commercial fleet service. This electro-hydraulic truck tire changer handles rim diameters from 14 to 42 inches with a 4-jaw self-centering chuck that grips wheels up to 3,306 lb (1,500 kg). A remote control pedestal keeps operators at a safe distance during the 7,260 lb (3,293 kg) force bead-breaking cycle.
Features
Remote Control Operation for Truck Tire Changer Safety
Remote pedestal keeps operators clear of the 7,260 lb hydraulic bead breakerThe standalone control pedestal puts all hydraulic functions at your fingertips while keeping you away from the wheel assembly. A foot pedal starts the automatic cycle, engaging the hydraulic motor to drive the 4-jaw chuck rotation. The 2.2 kW (3 HP) power unit maintains consistent 130 bar working pressure through the entire mount/demount sequence. This setup eliminates manual strain from wrestling with truck sidewalls and reduces hand injury risk from slipped tire irons.
Wide Rim Coverage from 14 to 42 Inches
Self-centering chuck accommodates everything from light truck to agricultural wheelsThe 4-jaw self-centering chuck clamps rim diameters from 14" to 42" (355 mm to 1,067 mm) without adapters or jaw changes. This range covers standard pickup wheels through heavy agricultural and earthmover tires. The chuck jaws adjust hydraulically to center each wheel automatically, eliminating manual positioning guesswork. Maximum wheel diameter reaches 63" (1,600 mm), while the 31" (780 mm) width capacity handles super singles and flotation tires.
Hydraulic Bead Breaking Power
Hydraulic cylinder delivers 7,260 lb force to break stubborn tire beadsThe hydraulic bead breaker applies 7,260 lb (3,293 kg) of controlled force through a precision-machined disk and roller system. This power easily separates beads that have been seated for years or fused by heat cycling. The bead breaker blade geometry focuses pressure at the optimal angle to lift the bead without cutting into the tire carcass. A roller guide follows the rim contour during the breaking sequence, protecting both aluminum and steel wheels from contact damage.
Single-Phase Power for Shop Flexibility
220V single-phase operation eliminates three-phase wiring requirementsThe KT-TV910 runs on standard 220V, 60 Hz single-phase power, drawing 2.2 kW (3 HP) at full load. This electrical configuration works with existing shop wiring in most facilities without requiring three-phase panel upgrades. The motor provides consistent torque through the hydraulic pump to maintain 130 bar system pressure even when breaking tough commercial tire beads. Low-voltage control circuits keep operator interfaces at safe 24V levels, reducing shock hazard at the pedestal controls.
Heavy-Duty Construction for Fleet Service
1,375 lb machine weight provides stability for 3,306 lb wheel assembliesAt 1,375 lb (624 kg) net weight, the KT-TV910's welded steel frame absorbs forces generated during heavy truck tire service. The turntable assembly rides on sealed bearings rated for continuous commercial use with minimal maintenance. Tool head geometry follows European commercial tire changer standards, with hardened steel contact surfaces that resist wear from daily fleet operations. Every hydraulic fitting uses SAE-rated components with burst pressures exceeding 400 bar.
Video: KT-TV910 Operation Demonstration
Watch the hydraulic bead breaker and remote control system work together on a commercial truck wheel, demonstrating the complete mount and demount cycle.
Applications
Commercial Fleet Service Centers
Fleet maintenance shops use the KT-TV910 for scheduled tire rotations and emergency roadside equipment repairs. The 14" to 42" rim range covers light-duty delivery vans through Class 8 semi-trucks in a single machine. Hydraulic operation speeds up high-volume tire programs where technicians service 20-30 assemblies per shift.
Agricultural Equipment Dealers
Farm equipment dealers rely on the 63" diameter capacity for tractor and combine tires. The 31" width accommodation handles flotation tires that distribute weight across soft soil. Remote operation keeps technicians safe when dealing with high-pressure agricultural assemblies.
Construction Equipment Service
Heavy equipment shops need the 3,306 lb weight capacity for loader and grader wheels. The 7,260 lb bead-breaking force handles tires that have been baked onto rims by brake heat. Single-phase power lets shops position the changer wherever 220V service exists.
Municipal Vehicle Maintenance
City and county garages service everything from pickup trucks to dump trucks with one machine. The self-centering chuck eliminates setup time between different wheel sizes. Low 70 dB(A) operation meets municipal workplace noise standards.
Specifications
| Clamping Range (ID) | 14" - 42" (355 - 1,067 mm) |
|---|---|
| Max Wheel Diameter | 63" (1,600 mm) |
| Max Wheel Width | 31" (780 mm) |
| Max Wheel Weight | 3,306 lb (1,500 kg) |
| Bead Breaker Force | 7,260 lb (3,293 kg) |
| Power Supply | 220V, 60 Hz, 1-Phase |
|---|---|
| Motor Power | 2.2 kW (3.0 HP) |
| Working Pressure | 130 bar |
| Net Weight | 1,375 lb (624 kg) |
| Noise Level | < 70 dB(A) |
What's Included
Standard Package Contents:
• Katool KT-TV910 tire changer main unit
• Remote control pedestal with foot pedal
• Pre-filled hydraulic system (tested at 130 bar)
• Operation manual and setup instructions
Note: Additional accessories like plastic rim protectors or mounting paste sold separately. Contact your dealer for available add-ons.
Installation Requirements
Electrical Requirements
Connect to a 220V, 60 Hz, single-phase circuit with minimum 20-amp breaker capacity. The 2.2 kW motor draws approximately 10 amps at full load. Install a disconnect switch within sight of the machine for lockout/tagout compliance. Ground the frame to shop earth ground per local electrical codes.
Space Planning
Allow minimum 10 feet x 10 feet of floor space for the machine and wheel handling. Position with 4 feet clearance on all sides for tire mounting access. The control pedestal requires 3 feet of clear approach space. Ceiling height should exceed 9 feet to accommodate vertical tire positioning. Concrete floor thickness of 4 inches minimum supports the 1,375 lb machine weight plus 3,306 lb wheel loads.
Model Comparison
| Katool KT-TV910 | Rim 14-42 in; wheel dia up to 63 in; wheel width up to 31 in | Hydraulic drive with 2.2 kW power unit | 4-jaw self-centering chuck, pedestal controls, bead-breaking roller; built for heavy truck wheels |
|---|---|---|---|
| Hunter TCX625HD | Rim 14-26 in; wheel dia up to 58 in; wheel width up to 43 in | 208-230 V, 1-phase electric-hydraulic | Hydraulic carriage with roller/bead lifter; compact HD footprint. Limit: smaller rim range vs 42-in class machines. |
| Hofmann monty 3850 | Rim 14-26 in; wheel dia up to 59 in; wheel width up to 43 in | 208-230 V, 1-phase electric-hydraulic | Heavy roller bead breaker, robust clamping. Limit: max rim 26 in; less range for large ag/off-road rims. |
| Ranger R26FLT | Rim 13-26 in; wheel dia up to 47 in; wheel width up to 28 in | Electric-hydraulic (fleet/light truck class) | Budget fleet changer with simplified controls. Limit: much smaller max diameter (47 in) and rim range than 42-in class. |
Choose the Katool KT-TV910 when broad rim coverage (up to 42 in) and large-diameter truck wheels (to 63 in) are priority. Pick Hunter or Hofmann for compact HD shops that work mostly within 26-in rims. Ranger R26FLT suits lighter fleet work where budget matters but max diameter is lower.
Shipping Information
Shipping Weight: 1,500 lb (680 kg)
Shipping Dimensions: 75" x 69" x 41" (1,905 x 1,753 x 1,041 mm)
Delivery Method: Ships via freight carrier on a single pallet. Liftgate service available for locations without loading docks. Allow 7-10 business days for standard ground freight delivery.
Warranty Coverage
Standard 1-Year Parts Warranty
Katool provides 12 months coverage on all components including cylinders, power units, motors, displays, and electronics. The warranty covers manufacturing defects with free replacement parts and shipping. Claims require the original order number and purchase from an authorized dealer.
Extended 2-Year Option Available
Purchase extended coverage for any Katool equipment at time of sale. Photo or video documentation may be required for claim approval. Labor costs are not included. Equipment must not be disassembled before warranty determination.
Documentation & Resources
Operation Manual: Download the complete setup and operation guide for installation instructions, safety procedures, and maintenance schedules.
Shop by Category: View our complete truck tire changer collection for additional commercial tire equipment options.
Shop by Brand: Browse all Katool automotive equipment including lifts, tire changers, and wheel balancers.
Questions About the Katool KT-TV910?
Our tire equipment specialists can help you determine if this 14-42 inch capacity changer fits your shop's needs.
Frequently Asked Questions
What size wheels can the Katool KT-TV910 handle?
The KT-TV910 clamps rim diameters from 14" to 42", accommodates wheel diameters up to 63", and handles widths up to 31" with a maximum wheel weight of 3,306 lb. This range covers everything from light truck wheels to heavy commercial and agricultural tires without requiring adapter changes.
What electrical connection does this truck tire changer need?
It requires 220V, 60 Hz, single-phase power with a 20-amp circuit breaker minimum. The 2.2 kW (3 HP) motor draws about 10 amps at full load, so it works with standard shop wiring without needing three-phase conversion.
How much force does the bead breaker apply?
The hydraulic bead breaker delivers 7,260 lb (3,293 kg) of controlled force through a precision disk and roller system. Operating at 130 bar working pressure, it separates even heat-fused commercial tire beads without damaging the tire carcass or rim.
What's included with the KT-TV910 purchase?
The machine ships with the main tire changer unit and remote control pedestal. The hydraulic system comes pre-filled and tested at 130 bar working pressure. Check with your dealer about additional accessories like plastic rim protectors or mounting paste, as specific inclusions may vary.
How does the remote control system improve safety?
The standalone pedestal positions all controls away from the wheel, keeping operators clear of the 7,260 lb hydraulic forces during operation. The foot pedal enables hands-free automatic cycling, while low-voltage 24V control circuits at the operator interface reduce electrical hazard.
What's the warranty coverage on this tire changer?
Katool provides a 1-year warranty covering all parts including hydraulic cylinders, motors, and electronics with free replacement parts and shipping. A 2-year extended warranty is available at purchase. Claims require the original order number and purchase from an authorized dealer.
How much space do I need for installation?
Plan for a 10' x 10' floor area with 4 feet clearance on all sides and 9 feet ceiling height. The machine weighs 1,375 lb and ships in a 75" x 69" x 41" crate. Ensure your concrete floor is at least 4 inches thick to support the machine plus wheel loads up to 3,306 lb.
Is this suitable for aluminum wheels?
Yes, the self-centering chuck provides uniform pressure distribution that protects aluminum rims from marking. The bead breaker roller follows rim contours to prevent contact damage during the 7,260 lb breaking cycle, and the mount/demount head design works safely with both steel and alloy wheels.
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