Katool KT-198L – Auto Body Frame Machine (7700 lb, 100 kN)
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Katool KT-198L Frame Machine - 100 kN Professional Collision Repair System
The Katool KT-198L frame machine delivers 100 kN (22,480 lbs-force) pulling capacity with a 236.4-inch (6,005 mm) platform. This CE-certified frame straightener handles vehicles up to 7,700 lbs with full 360-degree pulling radius for complex structural repairs.
Key Features & Benefits
Multi-Directional Hydraulic Pulling System
The leading arm assembly generates 100 kN (22,480 lbs-force) of pulling power at 0.6-0.8 MPa (87-116 psi) air pressure. The 360-degree pulling radius allows towers to position anywhere along the slotted deck for multi-angle force application.
Set up simultaneous pulls from multiple angles for complex unibody damage or bent ladder frame repairs. Each tower positions independently, applying corrective forces precisely where needed.
Quick-Fix Clamp System
The quick-fix clamp jaws secure vehicle frames through a rotational shaft mechanism. Each clamp provides high holding force without slippage, with threaded adjustments accommodating different pinch weld heights and frame contours.
Unlike chain wrap methods that can crush modern frame rails, these clamps grip unibody vehicles securely without deformation.
Infinite Deck Positioning
Heavy-duty anchoring clamps lock into the slotted deck with unlimited positioning along the entire 236.4-inch platform. Each anchor point handles the full pulling force without shifting.
The slot configuration enables precise clamp placement for optimal pull angles on any collision damage pattern.
Heavy-Duty Tower Base
Reinforced tower base with multiple anchor points built with automatic robot welding for consistent, full-penetration welds. Constructed from Q235 and Q245 steel, handling the full 100 kN pulling capacity without deformation.
Drive-On Ramps with Mobile Towers
Integrated ramps support vehicles up to 7,700 lbs with non-slip diamond-plate surface. The tower wheel movement device allows repositioning of 100 kN pulling towers without forklift assistance—release floor locks and roll towers along the platform perimeter.
Hydraulic Height Adjustment
Platform adjusts from 4.3 to 67 inches (109 to 1,702 mm) with hydraulic lift. The tilt-capable design with support legs positions vehicles at optimal working heights for welding, measuring, and component installation.
Product Demonstration
Watch the Katool KT-198L demonstrating multi-directional pulling, platform positioning, and collision repair in professional shop conditions.
Applications & Use Cases
- Unibody Frame Straightening: Correct twist and diamond damage using 360-degree pulling from optimal angles
- Full-Frame Truck Repair: Realign bent ladder frames on vehicles up to 7,700 lbs using the full 19.7-foot platform
- Multi-Pull Operations: Set up 3-4 simultaneous pulls for complex collision damage
- Suspension Mount Correction: Restore strut towers and control arm mounting points to factory specs
- Quarter Panel Replacement: Hold vehicles at optimal height (up to 67 inches) while pulling and welding
- Fleet Maintenance: Service multiple vehicle types without changing equipment configurations
Technical Specifications
| Specification | Value |
|---|---|
| Platform Length | 236.4 in (6,005 mm) |
| Platform Width | 84.3 in (2,141 mm) |
| Height Range | 4.3 - 67 in (109 - 1,702 mm) |
| Maximum Vehicle Load | 7,700 lbs (3,493 kg) |
| Pulling Capacity | 100 kN (22,480 lbs-force) |
| Pulling Radius | 360 degrees |
| Specification | Value |
|---|---|
| Air Supply Required | 0.8 MPa (116 psi) |
| Minimum Air Flow | 20 CFM |
| Frame Material | Q235 & Q245 Steel |
| Welding Method | Automatic robot welding |
| Tower Configuration | Mobile with wheel movement |
| Certification | CE Certified |
| Model Number | KT-198L |
Installation Requirements
Facility Preparation
- Floor Space: Minimum 260 x 110 inches of level concrete, plus tower and vehicle clearance
- Floor Anchoring: Concrete minimum 6 inches thick for anchor bolt installation
- Surface: Level, properly cured concrete with no significant slope
Utilities & Power
- Compressed Air: 0.8 MPa (116 psi) with minimum 20 CFM flow rate
- Air Quality: Dry, filtered air required
- Electrical: Typically 220V or 380V three-phase—verify with dealer
Equipment & Logistics
- Unloading: Forklift with 8,000 lb capacity or loading dock access required
- Assembly Time: 6-8 hours with two technicians
- Permits: Verify local code compliance before setup
Warranty Coverage
Katool Warranty Program
12 Months - Parts Coverage: All mechanical and hydraulic components with free shipping on approved replacements
36 Months - Structural Warranty: Frame and platform structure from authorized dealers
Note: Labor costs not included in warranty claims
Warranty Requirements
- Proof of Purchase: Original documentation required
- Installation: Professional installation per manufacturer manual
- Maintenance: Follow dealer maintenance requirements
What's Included
Quick-fix clamp jaws, pulling chains, hooks, attachments, drive-on ramps, tower wheel movement devices, leading arm assembly, support legs, and accessory storage panel. Confirm all included items with dealer before purchase.
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Frequently Asked Questions
What size vehicles can the Katool KT-198L frame machine handle?
The KT-198L accommodates vehicles up to 7,700 lbs (3,493 kg) on its 236.4-inch platform. This covers most sedans, SUVs, light trucks, and commercial delivery vehicles. The 84.3-inch width accommodates extended-cab trucks and vans.
How much pulling force does the KT-198L generate?
The KT-198L generates 100 kN (22,480 lbs-force) with complete 360-degree directional capability. The hydraulic system maintains constant pressure at 0.6-0.8 MPa (87-116 psi).
What electrical and air requirements does the KT-198L need?
Requires 0.8 MPa (116 psi) air supply with 20 CFM minimum. Dry, filtered air is essential. Electrical is typically 220V or 380V three-phase—verify with your dealer before installation.
Can I set up multiple pulling points simultaneously?
Yes, set up 3-4 simultaneous pulls for complex damage. Each tower positions independently along the slotted deck with unlimited placement options along the entire 236.4-inch platform.
What are the platform height adjustment capabilities?
Adjusts from 4.3 to 67 inches (109 to 1,702 mm) with tilt capability through support legs. This range accommodates different technician heights and vehicle configurations.
What comes included with the KT-198L purchase?
Includes quick-fix clamp jaws, pulling chains, hooks, attachments, drive-on ramps, tower wheel devices, leading arm assembly, support legs, and storage panel. Confirm complete list with dealer before purchase.
What is the warranty coverage for the KT-198L?
12 months on mechanical/hydraulic components with free parts shipping. 36 months structural warranty from authorized dealers. Professional installation and proof of purchase required. Labor not included.
What are the minimum installation space and floor requirements?
Minimum 260 x 110 inches of level concrete, 6 inches thick for anchor bolts. Installation takes 6-8 hours with two technicians. Verify local code compliance before setup.
About the Brand
Katool
