CHALLENGER LIFTS EV12CK-BMC Completion Kit, For EV1220 - 8.5in Chrome Pistons
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Challenger EV12CK-BMC - Complete Hydraulic Kit with Bench Mounted Controls for EV1220 Inground Lift
The Challenger EV12CK-BMC Completion Kit delivers all mechanical and hydraulic components required to complete your EV1220 12,000 lb capacity inground cassette-style lift installation. Featuring 8.5-inch chrome pistons, a dedicated power unit, and ergonomic bench mounted controls, this kit transforms your EV1220 foundation and superstructure into a fully operational service lift for professional automotive facilities.
Key Features & Benefits
Bench Mounted Controls for Ergonomic Operation
The EV12CK-BMC includes factory-engineered Bench Mounted Controls (BMC) that provide centralized lift operation from a fixed workstation position. This control placement allows technicians to operate the lift from a dedicated bench location rather than relying on pendant controls that move with the lift or require the operator to stand in specific positions.
Traditional pendant-style controls require technicians to position themselves near the lift during operation, which can be inconvenient in busy shop environments. Bench mounted controls address this challenge by providing a permanent, accessible control station that integrates into your shop's workflow and workspace layout.
This enables faster vehicle cycling and improved shop efficiency by allowing technicians to initiate lift operations from their primary work area. The fixed control location also reduces cable wear and simplifies the overall control system maintenance.
8.5-Inch Chrome Pistons for Hydraulic Performance
The completion kit features 8.5-inch diameter chrome-plated pistons engineered to provide smooth, consistent lifting action throughout the full stroke range. Chrome plating on the piston surface reduces friction and resists corrosion, contributing to longer seal life and reduced hydraulic system maintenance requirements.
Standard non-chrome pistons are susceptible to surface corrosion and scoring over time, particularly in shop environments with moisture and chemical exposure. The chrome surface on these pistons maintains a smooth finish that protects hydraulic seals and ensures consistent operation across thousands of lift cycles.
This improves long-term reliability and reduces the frequency of seal replacements. The durable chrome surface also helps maintain proper hydraulic fluid cleanliness by preventing particulate contamination from piston surface degradation.
Complete Power Unit Assembly
The EV12CK-BMC includes a complete power unit assembly designed specifically for the EV1220 lift system. This integrated power unit provides the hydraulic pressure and flow required to operate the 12,000 lb capacity lift safely and efficiently, with all necessary connections and mounting hardware included.
Sourcing individual power unit components separately creates compatibility risks and can result in mismatched performance specifications. The factory-matched power unit in this kit eliminates these concerns by providing a pre-engineered system that meets Challenger's specifications for the EV1220 platform.
This enables straightforward installation with confidence that all hydraulic performance parameters will meet factory specifications. The complete assembly approach also simplifies warranty coverage and technical support by maintaining the OEM component relationship.
OEM EV1220 System Compatibility
The EV12CK-BMC is engineered specifically for the Challenger EV1220 12,000 lb capacity inground cassette-style lift system. This ensures proper dimensional fit, hydraulic compatibility, and control system integration with the EV1220 pre-kit foundation and superstructure components.
Generic or aftermarket completion kits may not account for the specific tolerances and connection points of the EV1220 system, potentially leading to fitment issues, hydraulic leaks, or control malfunctions. The EV12CK-BMC eliminates these risks through factory engineering and quality control.
This enables shops to complete their EV1220 installation with confidence that all components will integrate properly. The OEM compatibility also ensures that the completed lift system operates within the ALI/ETL certification parameters established for the EV1220 platform.
Hardware Box with Complete Fastener Set
The completion kit includes a comprehensive hardware box containing all nuts, bolts, fittings, and fasteners required for installation. This eliminates the need to source individual hardware items and ensures that all fasteners meet Challenger's specifications for torque values and material grades.
Missing or incorrect hardware during lift installation can cause significant delays and may compromise the safety and performance of the completed system. The complete hardware package in this kit addresses this common installation challenge by providing everything needed in a single organized box.
This reduces installation time and eliminates hardware-sourcing delays. The factory-specified fasteners also ensure proper clamping loads and thread engagement for all critical connections throughout the lift system.
Applications & Use Cases
- New EV1220 Installations: Complete your EV1220 inground lift system by pairing this kit with the separately purchased pre-kit foundation and superstructure components for a full 12,000 lb capacity installation.
- Shop Upgrade Projects: Add bench mounted control functionality to new EV1220 installations where centralized lift operation improves workflow efficiency and shop layout optimization.
- Component Replacement: Replace aged hydraulic components, pistons, or power units in existing EV1220 installations with factory-specified parts that maintain original performance standards.
- Commercial Service Facilities: Professional automotive service centers, dealerships, and fleet maintenance operations requiring reliable inground lift systems with ergonomic control placement.
Technical Specifications
| Specification | Value |
|---|---|
| Compatible Lift System | Challenger EV1220 |
| Lift Capacity (System) | 12,000 lb |
| Piston Diameter | 8.5 inches |
| Piston Surface | Chrome plated |
| Control Type | Bench Mounted Controls (BMC) |
| Lift Style | Inground cassette |
| Component | Included |
|---|---|
| Chrome Pistons (8.5-inch) | Yes |
| Power Unit Assembly | Yes |
| Bench Mounted Controls | Yes |
| Hardware Box (nuts, bolts, fittings) | Yes |
| Pre-Kit Foundation | No (sold separately) |
| Superstructure (arms/pads) | No (sold separately) |
Installation Requirements
System Integration
- Pre-Kit Foundation: EV1220 pre-kit (foundation components) must be installed prior to completion kit installation - sold separately
- Superstructure: EV1220 superstructure including arms and pads required for complete lift functionality - sold separately
- Power Connections: Hydraulic and electrical connections per EV1220 lift specifications
Installation Notes
- Professional Installation: Recommended installation by qualified lift technicians familiar with inground lift systems
- Permits: Verify local code compliance and permit requirements before installation
- Documentation: Follow Challenger EV1220 installation manual specifications for all connections and torque values
Shipping & Delivery
Freight Delivery
Shipping Method: Ships via freight carrier due to component size and weight.
Liftgate Service: Typically not available - customer responsible for unloading at delivery location.
Receiving: Inspect all packages before signing bill of lading. Note any visible damage on BOL before driver departs.
Delivery Requirements
Unloading Equipment: Forklift or similar material handling equipment required for unloading freight shipment.
Delivery Location: Ensure adequate access for freight truck and unloading equipment at delivery site.
Warranty Coverage
Challenger Lifts Warranty
Coverage: Standard Challenger Lifts warranty applies when installed and used per manufacturer specifications.
Registration: Warranty registration required for validation and coverage eligibility.
Conditions: Installation must be performed following Challenger installation procedures and specifications.
Ready to Complete Your EV1220 Installation?
Get expert guidance on completion kit selection and compatibility verification. Our team can help confirm your pre-kit and superstructure requirements and answer technical questions about EV1220 system installation.
Frequently Asked Questions
What lift system is the EV12CK-BMC completion kit compatible with?
The EV12CK-BMC is engineered specifically for the Challenger EV1220 12,000 lb capacity inground cassette-style lift system and is not compatible with other lift models or brands. This completion kit includes the hydraulic components featuring 8.5-inch chrome pistons, a dedicated power unit assembly, and bench mounted controls required to finish your EV1220 installation. The kit is designed exclusively for the EV1220 platform to ensure proper dimensional fit, hydraulic compatibility, and control system integration with the pre-kit foundation and superstructure components that are sold separately.
What components are included in the EV12CK-BMC completion kit?
The EV12CK-BMC includes 4 major component groups: 8.5-inch diameter chrome-plated pistons engineered for smooth hydraulic operation and extended service life, a complete power unit assembly that provides the hydraulic pressure for the 12,000 lb capacity system, bench mounted controls for ergonomic centralized lift operation, and a comprehensive hardware box containing all nuts, bolts, fittings, and fasteners required for installation. Note that the pre-kit foundation components and superstructure including lifting arms and contact pads are sold separately and required for a complete operational lift system.
What is the difference between BMC and standard pendant controls?
Bench Mounted Controls included with the EV12CK-BMC provide a fixed control station that mounts at a workbench or designated shop location, allowing operators to control the 12,000 lb capacity EV1220 lift from a permanent position within the service bay. Standard pendant controls typically hang from the lift structure on a cable and move with the operator during vehicle positioning. The BMC configuration improves workflow efficiency by centralizing lift operation at a dedicated workstation, reduces cable wear from repeated movement, and simplifies control system maintenance compared to portable pendant setups.
Do I need additional components to complete my EV1220 lift installation?
Yes, the EV12CK-BMC completion kit must be paired with 2 additional component groups that are sold separately. You will need the EV1220 pre-kit which includes foundation components for the inground cassette installation, plus the EV1220 superstructure which includes lifting arms and vehicle contact pads. All 3 component groups together - pre-kit foundation, EV12CK-BMC completion kit with 8.5-inch chrome pistons, and superstructure - are required to achieve a fully operational 12,000 lb capacity inground lift system. Contact our team at 855-498-2147 to confirm component availability.
What are the installation requirements for the EV12CK-BMC?
Professional installation by qualified lift technicians familiar with inground lift systems is recommended for this 12,000 lb capacity equipment. The EV1220 pre-kit foundation must be installed first according to Challenger specifications before the completion kit components including the 8.5-inch chrome pistons, power unit, and bench mounted controls can be integrated. All hydraulic connections, electrical wiring, and control system installation should follow the official Challenger EV1220 installation manual with specified torque values. Verify local building codes and permit requirements before beginning installation as inground lift work may require inspections.
What warranty coverage applies to this completion kit?
The standard Challenger Lifts warranty applies to the EV12CK-BMC completion kit when installed and used according to manufacturer specifications for the 12,000 lb capacity EV1220 system. Warranty registration is required within the specified timeframe for coverage eligibility and validation of any future claims. The completion kit with its 8.5-inch chrome pistons and power unit operates within the ALI/ETL certification parameters established for the EV1220 lift platform. Installation must be performed by qualified technicians following Challenger procedures, and the lift must be operated within its rated capacity to maintain full warranty coverage.
How is the EV12CK-BMC shipped?
The EV12CK-BMC completion kit ships via freight carrier due to the size and weight of the 8.5-inch chrome pistons, power unit assembly, bench mounted controls, and other hydraulic components for this 12,000 lb capacity lift system. Liftgate service is typically not available for this shipment, so you should have a forklift or similar material handling equipment available at your location for unloading. Inspect all packages carefully before signing the bill of lading and document any visible damage on the BOL before the freight driver departs to ensure proper damage claim processing if needed.
Why are chrome pistons included in this kit?
The 8.5-inch diameter chrome-plated pistons included in the EV12CK-BMC provide a smooth, corrosion-resistant surface that reduces friction between the piston and hydraulic seals during each lift cycle on the 12,000 lb capacity EV1220 system. Chrome plating protects against surface corrosion and scoring that commonly occurs in automotive shop environments with moisture, oil, and chemical exposure. This durable chrome surface extends hydraulic seal life, maintains consistent lifting performance across thousands of operational cycles, and reduces long-term maintenance requirements compared to standard non-chrome piston surfaces found in economy lift systems.
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