Challenger EV1020-UC-BMC Upper Components for EV1020 Bench Mounted Controls
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Challenger EV1020-UC-QC Upper Components for EV1020 10,000 lb Inground Car Lift with QuickCycle
The Challenger EV1020-UC-QC is the Upper Components (UC) package for the EV1020 cassette-style inground car lift with the QuickCycle (QC) 3 HP motor. This package combines the completion kit and 3-stage arm superstructure into a single order, providing everything needed above the pre-kit foundation to build a complete 10,000 lb capacity inground lift. The UC package includes 8-1/2" chrome pistons, chrome non-breathing RAM-style hydraulic cylinders, the 3 HP QuickCycle power unit (208-230V, single-phase, 27-second rise), standard wall-mounted power controls, true 3-stage front and rear versymmetric arms with 19-5/8" to 42-1/8" reach, double telescoping screw pads (3-7/8" to 6"), stainless steel air lock release cylinder, synchronizing rail, and all installation hardware. The 87" drive-thru clearance and 97" overall width accommodate a wide range of vehicles from compact cars to light trucks. Requires only the separately purchased CSPK-series pre-kit foundation. ALI/ETL certified and made in Louisville, Kentucky. Superstructure available in Red, Blue, or Black powder coat finish.
Challenger EV1020-UC-QC Upper Components Features
Complete Upper Components Package
The UC (Upper Components) designation means this package combines two separately available component groups into a single order: the completion kit (chrome pistons, power unit, controls, hydraulic and pneumatic hardware) and the 3-stage arm superstructure (versymmetric arms, double telescoping screw pads, synchronizing rail, center cover plate). This simplifies procurement by consolidating everything that installs above the pre-kit foundation into one SKU, reducing the risk of ordering mismatched or missing components.
Standard Wall-Mounted Power Controls
This package includes standard wall-mounted power controls with raise, lower, and lock release functions. The power unit mounts to the wall using the included wall mounting bracket, providing clear visibility and convenient access during lift operation. For shops that prefer controls at the workbench, the optional Bench Mount Controls (BMC) upgrade is available as a separate configuration (EV1020-UC-BMC-QC), which places raise, lower, and lock release functions directly at the technician's workstation for faster cycle times and a cleaner bay layout.
True 3-Stage Front and Rear Versymmetric Arms
The EV1020 superstructure features true 3-stage triple-telescoping front and rear versymmetric arms with an arm reach from 19-5/8" minimum to 42-1/8" maximum. The versymmetric design provides safe access to proper pickup points for both symmetric and asymmetric lifting within the same service bay, maximizing capability across the widest range of vehicles. Double telescoping screw pads (adjustable 3-7/8" to 6") minimize the frequency of needing truck adapters by meeting a wider range of OEM recommended lift points. The 87" drive-thru clearance accommodates wider vehicles with easy drive-on access.
8-1/2" Chrome Pistons with Non-Breathing RAM Cylinders
The package includes 8-1/2" diameter chrome pistons housed in chrome non-breathing RAM-style hydraulic cylinders that prevent moisture and contaminants from entering the hydraulic system for longer lift life. The enhanced raised wiper design at the top and bottom of each bearing provides superior grease retention while minimizing debris ingress. The long bearing contact surface provides increased stability under load, and the premium powder coat finish on bolsters delivers long-lasting durability in demanding shop environments.
QuickCycle 3 HP Motor
The QC designation includes the 3 HP QuickCycle motor that delivers full rise in just 27 seconds, compared to 38 seconds with the standard 2 HP motor. The motor runs on 208-230V, single-phase, 60Hz power with a 30A dedicated circuit. For high-volume service facilities where cycle time directly impacts revenue, the QuickCycle motor reduces vehicle travel time by up to 30 percent and maximizes bay earning potential. Three-phase motor options (208/230/460V) are also available for facilities with 3-phase power.
Mechanical Safety Lock System
The mechanical lock system engages every 3" throughout the 72" lift stroke, allowing technicians to select the optimal ergonomic working height to increase productivity and minimize fatigue. The stainless steel air lock release cylinder promotes longer working life with its corrosion-resistant design, ensuring reliable lock engagement and release even in harsh shop environments with exposure to chemicals, moisture, and road grime.
Challenger EV1020-UC-QC Compatibility
EV1020 Inground Lift System Only
The EV1020-UC-QC upper components package is engineered exclusively for the Challenger EV1020 inground cassette-style lift platform. It is not compatible with the EV1020-XP9 (drive-on pad), EV1220, EV1520, EW Series, or competing manufacturers' inground lift systems. Confirm your installed or ordered pre-kit model number before purchasing to ensure compatibility.
Two-Component System
A complete EV1020 inground lift installation requires two component groups:
- Pre-Kit (CSPK Foundation): The separately purchased cassette pit assembly providing the below-grade sealed recycled polymer tub and structural frame. The pre-kit must be installed with excavation, backfill, and concrete work completed and cured before upper components installation.
- Upper Components (This Product): The EV1020-UC-QC provides the completion kit (pistons, QuickCycle power unit, standard wall-mounted controls, hardware) and the 3-stage arm superstructure (arms, screw pads, synchronizing rail, cover plate) in a single package.
Note: If you purchased an EV1020-BMC complete lift package, the upper components are already included and this product is not needed. This UC package is for facilities ordering the pre-kit and upper components separately.
Challenger EV1020-UC-QC Specifications
| Specification | Value |
|---|---|
| Lifting Capacity | 10,000 lbs |
| Max Load Per Arm | 2,500 lbs |
| Arm Configuration | 3-Stage Front and Rear Versymmetric |
| Specification | Value |
|---|---|
| Rise Height | 78" |
| Stroke | 72" |
| Overall Width | 97" |
| Drive-Thru Clearance | 87" |
| Arm Reach (Min / Max) | 19-5/8" / 42-1/8" |
| Screw Pad Height Range | 3-7/8" to 6" |
| Plunger Diameter | 8-1/2" |
| Specification | Value |
|---|---|
| Motor | 3 HP (QuickCycle) |
| Voltage | 208-230V, 1Ph, 60Hz |
| Circuit Requirement | 30A dedicated circuit |
| Rise Time (approx.) | 27 seconds |
| Controls | Standard Wall-Mounted Controls |
| Specification | Value |
|---|---|
| Air Pressure | 90 - 120 PSI |
| Air Quality | Clean, dry, lubricated, and regulated (FLR within 30 ft of air valve) |
| Specification | Value |
|---|---|
| Powder Coat Colors | Red, Blue, or Black |
| Safety Certification | ALI/ETL Certified |
| Design Standard | ANSI/ALI ALCTV |
What's Included with the Challenger EV1020-UC-QC
Completion Kit Components:
- 8-1/2" chrome plungers with enhanced wiper and bearing assemblies
- Chrome non-breathing RAM-style hydraulic cylinders
- 3 HP QuickCycle power unit (208-230V, single-phase)
- Power unit wall mounting bracket
- Standard wall-mounted power controls with raise, lower, and lock release functions
- Stainless steel air lock release cylinder with in-line air filter
- Lock release valve bracket assembly
- 37-degree union and elbow hydraulic adapters
- PVC chase coupling
- Hardware box with bolts, fasteners, and fittings
Superstructure Components:
- 2 front 3-stage triple-telescoping versymmetric arms
- 2 rear 3-stage triple-telescoping versymmetric arms
- 4 double telescoping screw pads (adjustable 3-7/8" to 6")
- Synchronizing rail assembly
- Center cover plate with hardware
Documentation:
- Installation, operation, and maintenance manual
- ALI "Lifting It Right" safety manual and safety tips card
- Warranty documentation
- Safety decals and warning labels
Not Included (must be purchased or furnished separately):
- CSPK-series pre-kit foundation (recycled polymer cassette tub, concrete ties, structural frame)
- Electrical wiring, conduit, and circuit breaker
- Hydraulic hose (4,000 PSI working / 16,000 PSI min burst, SAE #6)
- Hydraulic oil (10wt anti-foam/anti-rust or Dexron III ATF)
- 2" schedule 40 PVC for air/hydraulic chase
- 1/4" airline
- Pea gravel for backfill
- Concrete, rebar, and excavation/concrete labor
- Filter/Regulator/Lubricator (FLR) for shop air
- Forklift or crane for unloading
- Premium silicone caulk for joint sealing
- All installation labor and permits
Challenger EV1020-UC-QC Installation Requirements
Pre-Kit Foundation Required First
The CSPK-series pre-kit must be fully installed before the upper components can be assembled. Pre-kit installation involves excavation, plumbing and leveling the cassette tub, pea gravel backfill (hand tamp only), and concrete work. The concrete must be a minimum 4" thick, reinforced, rated at 3,500+ PSI, and fully cured for 28+ days before proceeding with upper components installation.
Electrical Requirements
The QuickCycle 3 HP motor requires 208-230V, single-phase, 60Hz power on a dedicated 30A circuit with circuit breaker or time-delay fuse. The electric motor must be mounted at least 18" above the finished floor per National Electric Code NFPA70. Three-phase options (208/230/460V) are available. A licensed electrician must install and verify the electrical supply meets all local codes and manufacturer specifications.
Pneumatic Requirements
90 - 120 PSI clean, dry, lubricated, and pressure-regulated shop air supply required. The air supply must run through a Filter/Regulator/Lubricator (FLR) within 30 feet of the factory-assembled air valve. Failure to provide properly conditioned air will void the warranty on pneumatic components.
Service Bay Layout
Minimum 12' bay height recommended. The 97" overall width with 87" drive-thru clearance requires adequate bay width for safe vehicle entry and exit. Allow sufficient clearance from obstructions on all sides for arm swing and technician access. The power unit should be wall-mounted or on a floor pedestal, positioned out of the working area. Indoor use only.
Professional Installation
Professional installation by qualified technicians is required. Upper components installation involves hydraulic and pneumatic line routing through the PVC chase, power unit mounting, cylinder bleeding, 3-stage arm superstructure assembly, controls installation, and silicone sealing of all cover joints. Challenger requires complete online warranty registration after installation. Contact us for installation service referrals in your area.
Challenger EV1020-UC-QC Shipping and Delivery
Freight Shipping
Coverage: Free freight shipping to commercial addresses in the 48 contiguous United States. Ships from: Challenger's Louisville, Kentucky facility. Lead Time: Contact us for current lead times and availability. International: Contact sales for international shipping quotes.
Delivery Requirements
Unloading: The upper components package ships as multiple packages including the power unit, 3-stage arm assemblies, and hardware boxes. Forklift or loading dock may be required depending on package weight. Inspection: Inspect all packages for shipping damage before signing. Note any damage or missing parts on the shipping papers and contact Challenger Lifts immediately.
Returns
Returns accepted within 30 days of delivery. Product must be unopened in original packaging with receipt. 20% restocking fee applies. Buyer responsible for return freight costs.
Challenger EV1020-UC-QC Warranty
Challenger Lifts Warranty Coverage
Challenger Lifts backs the EV1020-UC-QC with comprehensive warranty protection:
- 5 Years: Structural components including main assembly, frame, and arms
- 2 Years: Hydraulic cylinders, seals, and power unit components
- 1 Year: Electrical components and accessories
Extended Warranty: An extended warranty is available for purchase for new EV Series lifts within 30 days of the lift invoice, extending functional parts coverage by an additional 3 years (5 years total). The lift must be installed by an authorized Challenger installer to qualify.
Requirements: Warranty coverage requires professional installation, proper maintenance per the owner's manual, use in accordance with manufacturer specifications, and completed online warranty registration. The lift is rated for indoor use only (outdoor installation is prohibited) within an ambient temperature range of 41 to 104 degrees F. Warranty on pneumatic components requires clean, dry, lubricated, and pressure-regulated air through an FLR. See warranty document for complete terms, conditions, and exclusions.
Documents
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Questions About the Challenger EV1020-UC-QC Upper Components?
Our equipment specialists can help verify compatibility with your installed pre-kit, confirm what's included, answer technical questions about installation, and provide guidance on electrical, pneumatic, and bay layout requirements for your service facility.
Challenger EV1020-UC-QC Upper Components FAQ
What are Upper Components and how do they differ from a completion kit?
Upper Components (UC) include everything that goes above the pre-kit foundation: the completion kit (8-1/2" chrome pistons, 3 HP QuickCycle power unit, standard wall-mounted controls, hydraulic and pneumatic hardware) and the 3-stage arm superstructure (versymmetric arms, double telescoping screw pads, synchronizing rail, center cover plate) combined in a single order. A completion kit alone includes only the hydraulic and power components without the superstructure.
What do I still need to purchase separately?
The only additional Challenger component required is the EV1020 CSPK-series pre-kit foundation, which provides the below-grade sealed recycled polymer cassette tub and structural frame. Once the pre-kit is installed in a properly constructed concrete pit, this UC package supplies everything else needed for a complete 10,000 lb inground lift with 3-stage versymmetric arms and QuickCycle performance. Site infrastructure including concrete work, electrical wiring, compressed air supply, hydraulic hose, and installation labor must also be furnished separately.
Are Bench Mount Controls (BMC) available?
This package includes standard wall-mounted power controls. Bench Mount Controls are available as a separate configuration (EV1020-UC-BMC-QC), which adds raise, lower, and lock release controls that mount directly to most major workbench brands for convenient technician access. BMC creates a cleaner bay layout by integrating lift controls at the workstation instead of on the wall. Both configurations include the same 3 HP QuickCycle motor and 3-stage arm superstructure.
Is a standard 2 HP motor option available without QuickCycle?
Yes. If your facility does not require the faster 27-second rise time, the EV1020-UC provides the same 3-stage arm superstructure with the standard 2 HP motor (38-second rise) and standard wall-mounted controls. For configurations with Bench Mount Controls, the EV1020-UC-BMC offers the standard motor with BMC, and the EV1020-UC-BMC-QC combines both BMC and QuickCycle in a single package.
What are the 3-stage arm specifications?
The EV1020 superstructure features true 3-stage triple-telescoping versymmetric front and rear arms with an arm reach from 19-5/8" minimum to 42-1/8" maximum. The versymmetric design allows both symmetric and asymmetric lifting within the same bay. Double telescoping screw pads adjust from 3-7/8" to 6", minimizing the need for truck adapters across a wide range of vehicles from compact cars to light trucks.
How does the EV1020 (3-stage arms) differ from the EV1020-XP9 (drive-on pads)?
The EV1020 with 3-stage arms has a 10,000 lb capacity (2,500 lb per arm), 78" rise height, 72" stroke, and 97" overall width. The EV1020-XP9 uses fixed drive-on express pads instead of arms, has a 9,000 lb capacity (4,500 lb per pad), 70" rise height, 68" stroke, and 79-3/4" overall width. Choose 3-stage arms for maximum vehicle coverage and flexibility or XP9 pads for faster vehicle spotting in express service bays.
What are the electrical requirements?
The QuickCycle 3 HP motor requires 208-230V, single-phase, 60Hz power on a dedicated 30A circuit with a circuit breaker or time-delay fuse. Three-phase options (208/230/460V) are available for facilities with 3-phase power. The power unit motor must be mounted at least 18" above the finished floor per National Electric Code NFPA70. A licensed electrician must install and verify the electrical supply meets all local codes.
What air supply is required?
The lift requires 90-120 PSI compressed air that is clean, dry, lubricated, and pressure-regulated. The air supply must run through a Filter/Regulator/Lubricator (FLR) within 30 feet of the factory-assembled air valve. Failure to provide properly conditioned air voids the warranty on pneumatic components. Drain water from the air supply daily to prevent contamination of the lock release components.
What concrete is required for the pre-kit installation?
The pre-kit (purchased separately) requires a minimum 4" thick reinforced concrete floor rated at 3,500+ PSI, fully cured for 28+ days. New construction requires a dedicated excavation per the installation manual. Existing facilities require a block-out or saw cut per Challenger's specifications. The concrete must be finished and fully cured before the upper components in this package can be installed on top of the pre-kit foundation.
What superstructure colors are available?
The EV1020 3-stage arm superstructure is available in Red, Blue, or Black premium powder coat finish. Select your preferred color when ordering. The powder coat provides long-lasting durability and corrosion resistance in demanding shop environments. Color availability applies to the superstructure arms and bolsters only; completion kit components ship in standard finish.
Is the completed EV1020 lift ALI/ETL certified?
Yes. When the EV1020-UC-QC upper components are properly installed on a Challenger EV1020 CSPK pre-kit foundation, the completed lift system is ALI/ETL certified and designed to the ANSI/ALI ALCTV standard. This certification ensures the lift meets or exceeds industry safety requirements for professional automotive service facilities.
California Proposition 65 Warning
WARNING: This product can expose you to chemicals including styrene and vinyl chloride, which are known to the State of California to cause cancer, birth defects, or other reproductive harm. For more information, visit www.p65warnings.ca.gov.
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