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Challenger DX77 Flush Mount Scissor Lift 7700 lb Capacity
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Challenger Lifts DX77 7,700 lb Flush Mount Scissor Lift for Professional Automotive Service
The Challenger DX77 is a heavy-duty flush mount scissor lift engineered for professional automotive service environments. With a robust 7,700 lb lifting capacity and 70" rise height, this double scissor lift provides excellent working clearance while maintaining a seamless floor appearance when lowered. The synchronized hydraulic system ensures balanced lifting, and the cross-member-free design delivers unrestricted access around the entire vehicle. Powered by a 2HP single-phase motor operating on 208-220V, the DX77R is ALI certified and backed by Challenger's comprehensive warranty for professional shops demanding reliability and performance.
Challenger DX77R Features
Cross-Member-Free Design
The DX77R's open platform configuration eliminates obstructions between the lifting surfaces, providing technicians with unrestricted access all around the lifted vehicle. This clutter-free workspace increases efficiency and minimizes potential hazards during service operations.
Flush Mount Installation
Designed to be installed flush with your shop floor, the DX77R maximizes workspace and preserves the professional aesthetics of your facility. When lowered, vehicles can drive directly over the platforms without obstruction, optimizing traffic flow in busy service environments.
Double Scissor Lifting Mechanism
The dual scissor design delivers a 70" rise height while maintaining stability throughout the lifting cycle. This taller rise provides generous working clearance for technicians of all heights, reducing strain and improving productivity during extended service operations.
Synchronized Hydraulic System
Precision-engineered hydraulics ensure balanced, synchronized lifting across both platforms. The system maintains level operation throughout the entire rise cycle, providing stable and secure vehicle positioning for safe service work.
Reinforced Diamond-Plate Ramps
Heavy-duty front and rear access ramps feature a diamond-plate surface for superior traction. The ramps flip up and lock to extend the platform load length, accommodating longer wheelbase vehicles with ease.
Single Point Air Actuated Lock Release
The ergonomic lock release system operates at a comfortable working height, allowing technicians to increase productivity and minimize fatigue. The three-button control console provides simple, intuitive operation for raising, lowering, and lock release functions.
Challenger DX77R Applications
- Express Service Centers: The flush mount design and rapid 43-second rise time make the DX77R ideal for high-volume quick lube, tire, and maintenance operations where vehicle throughput is critical.
- Body Shops: Cross-member-free access provides unobstructed workspace for body repair, paint preparation, and undercarriage inspection without interference from lift components.
- Narrow Bay Applications: With an overall width of just 69.5", the DX77R fits comfortably in space-constrained service bays where traditional lifts may not be practical.
- Dealership Service Departments: The professional flush mount appearance maintains showroom-quality aesthetics while delivering the heavy-duty performance dealerships require.
- General Repair Shops: The 7,700 lb capacity handles a wide range of passenger vehicles, light trucks, and SUVs, making this lift versatile for diverse repair operations.
Challenger DX77R Specifications
| Specification | Value |
|---|---|
| Lifting Capacity | 7,700 lbs |
| Max Load per Platform | 3,850 lbs |
| Rise Time | 43 seconds |
| Specification | Value |
|---|---|
| Rise Height | 70" |
| Overall Length | 83.25" |
| Overall Width | 69.5" |
| Platform Length | 59" |
| Platform Width | 24.5" |
| Width Between Platforms | 21" - 27" |
| Ramp Length | 11.75" |
| Specification | Value |
|---|---|
| Motor | 2HP, Single Phase, 60Hz |
| Voltage | 208-220V |
| Circuit Requirement | 30 Amp dedicated circuit |
| Air Supply Required | 90 - 120 psi |
| Specification | Value |
|---|---|
| Installation Type | Flush Mount |
| Color | Black |
| Certification | ALI Certified |
| Operating Temperature | 41°F - 104°F (Indoor Use Only) |
Challenger DX77R Installation Requirements
Electrical Requirements
Power: 208-240 VAC, single phase, 60Hz with a dedicated 30 Amp double-pole breaker or time delay fuse. A service disconnect switch must be installed near the point of operation. A licensed electrician must install and verify the electrical supply in compliance with all local electrical codes.
Concrete Foundation
Minimum Requirements: 4" thick reinforced concrete, 3500 psi minimum, cured for 28 days per local commercial practice. Floor must be level within 3/8" over the installation area. No anchors should be installed within 8" of any crack, edge, or expansion joint. The floor should be in good condition with no large cracks, spalling, or deterioration.
Flush Mount Pit Requirements
Pit Kit Required: The DX77R requires the Flush Mount Kit (Part# DX77-FM) which must be in place prior to pouring concrete. The kit contains frame components with concrete ties that must be positioned during the concrete pour. Contact Challenger Lifts for pit specifications and assistance before beginning concrete work.
Space Requirements
Minimum Bay Width: 12' minimum (12' recommended). Recommended Bay Length: 28'. Adequate vertical clearance must be calculated based on the full raised height of the lift plus the maximum vehicle height being serviced.
Professional Installation
Professional installation by qualified personnel is strongly recommended. The lift must be correctly installed and adjusted as described in the installation manual before attempting to raise any vehicle. Improper installation may void the warranty and could result in property damage or personal injury.
What's Included with the Challenger DX77R
- DX77R Flush Mount Scissor Lift Assembly
- Flush Mount Pit Frame Kit (Part# DX77-FM)
- Control Console with Three-Button Operation
- 3" Rubber Spotting Blocks (Set of 4)
- 1.5" Rubber Spotting Blocks (Set of 4)
- Reinforced Diamond-Plate Access Ramps
- Installation Hardware
- Installation, Operation and Maintenance Manual
- ALI Safety Materials (Lifting It Right Booklet, Safety Tips Card)
Optional Accessories: Extended ramp kit for low profile vehicles, additional spotting blocks, and replacement parts available through authorized Challenger distributors.
Not Included: Hydraulic fluid (4 gallons required - see manual for specifications), electrical installation and wiring, concrete pit construction, professional installation labor, and shop air supply system.
Challenger DX77R Shipping and Delivery
Freight Shipping
Coverage: Free freight shipping to commercial addresses in the 48 contiguous United States. Lead Time: Ships from Louisville, Kentucky. Contact us for current lead times. International: Contact sales for international shipping quotes.
Delivery Requirements
Unloading: Forklift or loading dock required for unloading. Delivery Type: Curbside freight delivery is standard. Inspection: Thoroughly inspect all packages immediately upon receipt. If any items are shorted or damaged, do not accept them until the carrier makes a notation on the freight bill. Notify Challenger Lifts promptly of any hidden loss or damage.
Returns
Returns accepted within 30 days of delivery. Product must be unopened in original packaging with receipt. 20% restocking fee applies. Buyer responsible for return freight costs. Contact customer service for return authorization before shipping.
Challenger DX77R Warranty
Challenger Lifts Limited Warranty
Challenger Lifts backs the DX77R with comprehensive warranty coverage for professional peace of mind.
- Structural Components: Covered against defects in materials and workmanship
- Hydraulic Cylinders: Covered against defects in materials and workmanship
- Power Unit and Controls: Covered against defects in materials and workmanship
Requirements: Warranty registration must be completed. Lift must be installed according to manufacturer specifications. Regular maintenance must be performed as outlined in the operation manual. See warranty document for complete terms, conditions, and exclusions.
Documents
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Questions About the Challenger DX77R?
Our equipment specialists can help with installation planning, pit specifications, and product selection for your shop.
Challenger DX77R FAQ
What is the lifting capacity of the Challenger DX77R?
The Challenger DX77R has a total lifting capacity of 7,700 lbs with a maximum load of 3,850 lbs per platform. The lift capacity ratings are based on loads being equally distributed across both platforms. Never exceed 3,850 lbs on a single platform or attempt to lift a vehicle using only one platform.
What is the difference between the DX77 and DX77R?
The DX77 is the surface mount version with a 74.5" rise height and 4.5" lowered height, while the DX77R is the flush mount version with a 70" rise height that sits level with your shop floor when lowered. The DX77R requires a pit to be constructed prior to installation, while the DX77 mounts directly to the concrete surface. The DX77R has a narrower overall width of 69.5" compared to 82" for the surface mount DX77.
What are the electrical requirements for the DX77R?
The DX77R requires 208-240 VAC, single phase, 60Hz power with a dedicated 30 Amp double-pole circuit breaker or time delay fuse. A service disconnect switch must be installed near the point of operation per electrical code requirements. All wiring must be performed by a licensed electrician and comply with local electrical codes.
What concrete specifications are required for installation?
The concrete must be a minimum of 4" thick with steel reinforcement, 3500 psi minimum strength, and cured for at least 28 days. The floor must be level within 3/8" over the installation area and in good condition without large cracks, spalling, or deterioration. No anchors should be installed within 8" of any crack, edge, or expansion joint.
What is included with the DX77R purchase?
The DX77R includes the complete flush mount scissor lift assembly, flush mount pit frame kit, control console, 3" rubber spotting blocks (set of 4), 1.5" rubber spotting blocks (set of 4), reinforced diamond-plate access ramps, installation hardware, and complete documentation including the installation manual and ALI safety materials. Hydraulic fluid, electrical installation, concrete work, and installation labor are not included.
Does the DX77R require a pit for installation?
Yes, the DX77R is a flush mount lift that requires a pit to be constructed in your shop floor. The Flush Mount Kit (Part# DX77-FM) is included and contains frame components with concrete ties that must be positioned before pouring concrete. Contact Challenger Lifts for detailed pit specifications before beginning any concrete work.
How long does it take to raise a vehicle?
The DX77R has a rise time of approximately 43 seconds to reach full height. Actual lifting and lowering speeds may vary depending on the weight of the vehicle being serviced.
Is the DX77R ALI certified?
Yes, the Challenger DX77R is ALI (Automotive Lift Institute) certified, meaning it meets rigorous safety and performance standards established by the industry. This certification provides assurance of the lift's quality, reliability, and compliance with ANSI/ALI safety standards.
Can the DX77R accommodate low profile vehicles?
The DX77R features reinforced diamond-plate ramps that flip up and lock to extend the platform load length for longer wheelbase vehicles. For low profile vehicles, an optional extended ramp kit is available to provide additional approach angle and clearance.
What maintenance is required for the DX77R?
Daily maintenance includes keeping lift components clean, checking for loose or broken parts, inspecting the hydraulic system for fluid leaks, and checking spotting blocks for damage. Weekly, clean around the base. Monthly, torque anchor bolts to 40 ft-lbs, inspect the concrete floor, lubricate slide tracks with heavy viscous grease, grease all pins, and check platform synchronization. See the operation manual for complete maintenance schedules.
What type of hydraulic fluid does the DX77R require?
The DX77R requires approximately 4 gallons of hydraulic fluid. Acceptable oils include 10 weight anti-foam, anti-rust hydraulic/biodegradable oil or Dexron III ATF. Do not use oils with detergents. Hydraulic fluid is not included with the lift shipment.
What is the warranty on the Challenger DX77R?
The Challenger DX77R is covered by Challenger Lifts' Limited Warranty against defects in materials and workmanship. Warranty coverage requires proper registration, installation according to manufacturer specifications, and regular maintenance as outlined in the operation manual. See the warranty document for complete terms, conditions, coverage periods, and exclusions.
California Proposition 65 Warning
WARNING: This product can expose you to chemicals including styrene and vinyl chloride, which are known to the State of California to cause cancer, birth defects, or other reproductive harm. For more information, visit www.p65warnings.ca.gov.
About the Brand
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