Challenger CLHM-200 Disc Brake Dolly 200 lb Hydraulic Lift
Challenger CLHM-200 200 lb Disc Brake Dolly for Commercial Vehicle Service
The Challenger CLHM-200 Disc Brake Dolly is a versatile heavy-duty service tool designed to safely handle calipers, rotors, and brake drums on commercial vehicles. With a 200 lb capacity and a robust 175 lb steel construction, this dolly eliminates the need for multiple pieces of equipment in your shop. The manual hydraulic power unit provides precise height adjustment from 5.375" to 42.25" depending on the adapter configuration, while lockable swivel casters ensure stable positioning during service. Backed by Challenger's reputation for quality American manufacturing, the CLHM-200 streamlines heavy-duty brake service and reduces technician strain.
Challenger CLHM-200 Features
Multi-Function Design
The CLHM-200 handles calipers, rotors, wheel end assemblies, and brake drums with a single piece of equipment. Interchangeable adapters allow technicians to tackle various brake service tasks without switching between multiple tools, improving shop efficiency and reducing equipment costs.
Manual Hydraulic Power Unit
The integrated hydraulic jack provides smooth, controlled lifting up to 200 lbs. The modified bottle jack ensures a proper descent rate for safe lowering of heavy brake components. A convenient relief valve allows for precise height adjustment during service procedures.
Adjustable Height Range
Depending on the adapter configuration, the CLHM-200 offers height adjustments from 5.375" minimum to 42.25" maximum with the Caliper Extension Adapter, and 8.25" to 41" with the Wheel End Adapter. This extensive range accommodates various vehicle heights and service positions.
Lockable Swivel Casters
Four heavy-duty swivel casters provide smooth mobility across the shop floor, while integrated locks prevent rolling during service. This ensures stable, secure positioning when working with heavy brake components at height.
Robust Steel Construction
At 175 lbs, the CLHM-200 features a heavy-duty steel frame built to withstand demanding shop environments. The solid construction provides a stable platform for handling heavy commercial vehicle brake components day after day.
Versatile Adapter System
The tool post accepts multiple adapters secured with hitch pins for quick changeover. Included adapters feature angle adjustment nuts and pivot configurations that allow technicians to position components at optimal angles for service access.
Challenger CLHM-200 Applications
- Brake Caliper Service: Safely remove and replace heavy air disc brake calipers on commercial trucks and buses using the Caliper Extension Adapter with adjustable angle positioning.
- Rotor and Wheel End Removal: Handle complete wheel end assemblies and rotors with the Wheel End Adapter, featuring pivot configurations for in-place service and inspection.
- Brake Drum Service: Remove and install brake drums on commercial vehicles using the Brake Drum Adapter with tilt adjustment screws for proper positioning.
- Fleet Maintenance Facilities: Streamline brake service operations in trucking company maintenance shops where technicians service multiple vehicles daily.
- Commercial Truck Dealerships: Equip service bays with professional-grade tooling for warranty and repair work on Class 6-8 commercial vehicles.
Challenger CLHM-200 Specifications
| Specification | Value |
|---|---|
| Lifting Capacity | 200 lbs / 90 kg |
| Unit Weight | 175 lbs / 79 kg |
| Specification | Value |
|---|---|
| Overall Width | 36.375" |
| Overall Length | 42.375" |
| Base Width | 30.375" |
| Base Length | 31.625" |
| Adapter | Min Height | Max Height |
|---|---|---|
| Caliper Extension Adapter | 5.375" | 42.25" |
| Wheel End Adapter | 8.25" | 41" |
| Wheel End Adapter (Alt Position) | 6.25" | 38" |
| Specification | Value |
|---|---|
| Power Type | Manual Hydraulic |
| Hydraulic Fluid | Tellus T22 or equivalent |
Challenger CLHM-200 Operation Requirements
Surface Requirements
Floor Type: Use only on hard, level surfaces capable of sustaining the load. The dolly is designed for shop floor use on concrete or similar hard surfaces.
Safe Operating Practices
Vehicle Support: Always support the vehicle with adequate vehicle support stands before removing any components. Chock wheels to prevent vehicle movement. Never allow any part of your body under the load while the jack is supporting a load.
Maintenance Requirements
Inspection: Visual inspection before each use. Weekly inspections for daily use, monthly for intermittent use. Lubrication: Grease all pivot tubes and casters monthly with bearing grease. Check and maintain hydraulic fluid levels regularly.
Operator Training
Personnel must be trained and qualified in safe operation before use. The owner must make the manual available to all operators. Non-English speaking operators must have instructions explained in their native language.
What's Included with the Challenger CLHM-200
- CLHM-200 Disc Brake Dolly base unit with manual hydraulic power unit
- Caliper Extension Adapter with Tee
- Wheel End Adapter
- 10 Stud-22mm, 285.75mm Bolt Circle Adapter Plate
- Brake Drum Adapter
- Hitch pins for adapter mounting
- Installation and operation manual
Optional Accessories: Rotor Adapter, 10 Stud-22mm 335mm Bolt Circle Wheel End Adapter Plate, 10 Stud-14mm 8.337/8.858" Bolt Circle Wheel End Adapter Plate, 8 Stud-22mm 275mm Bolt Circle Wheel End Adapter Plate, 6 Stud-.750" 8.750" Bolt Circle Wheel End Adapter Plate.
Not Included: Additional bolt circle adapter plates for specific vehicle applications (available separately).
Challenger CLHM-200 Shipping and Delivery
Freight Shipping
Coverage: Free freight shipping to commercial addresses in the 48 contiguous United States. Lead Time: Ships from Louisville, Kentucky. Contact for current lead times. International: Contact sales for quote.
Delivery Requirements
Unloading: Forklift or loading dock recommended due to 175 lb unit weight. Delivery Type: Curbside delivery standard. Inspection: Inspect all packages for damage before signing BOL. Note any damage on delivery receipt and contact customer service immediately if shipping damage is evident.
Returns
Returns accepted within 30 days of delivery. Product must be unopened in original packaging with receipt. 20% restocking fee applies. Buyer responsible for return freight costs.
Challenger CLHM-200 Warranty
Challenger Lifts Warranty
The Challenger CLHM-200 is backed by Challenger Lifts' warranty program. Challenger stands behind their American-made products with comprehensive coverage.
- Structural Components: Covered against defects in materials and workmanship
- Hydraulic Components: Modified bottle jack must be replaced only with manufacturer-supplied parts
Requirements: Proper use according to manual instructions. Regular maintenance and inspections as specified. Use only factory-supplied adapters and replacement parts. See warranty document for complete terms and conditions.
Documents
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Questions About the Challenger CLHM-200?
Our equipment specialists can help with specifications, optional adapters, and product selection for your shop.
Challenger CLHM-200 FAQ
What is the lifting capacity of the CLHM-200?
The Challenger CLHM-200 has a maximum lifting capacity of 200 lbs (90 kg). Do not exceed this capacity to ensure safe operation and prevent damage to the equipment.
What types of brake components can the CLHM-200 handle?
The CLHM-200 is designed to handle brake calipers, rotors, wheel end assemblies, and brake drums on commercial vehicles. Different included adapters allow you to service each component type safely and efficiently.
What adapters are included with the CLHM-200?
The CLHM-200 includes the Caliper Extension Adapter with Tee, Wheel End Adapter, 10 Stud-22mm 285.75mm Bolt Circle Adapter Plate, and Brake Drum Adapter. Additional bolt circle adapter plates are available as optional accessories for different vehicle applications.
What is the height range of the CLHM-200?
The height range varies by adapter. The Caliper Extension Adapter provides 5.375" to 42.25" range, while the Wheel End Adapter offers 8.25" to 41" or 6.25" to 38" depending on configuration. This range accommodates most commercial vehicle service positions.
What type of hydraulic fluid does the CLHM-200 use?
Use high-grade hydraulic fluid equivalent to Tellus T22. Do not use brake fluid or transmission fluid, as these can deteriorate the seals and cause corrosion problems.
How often should the CLHM-200 be inspected and maintained?
Perform visual inspection before each use. For daily use, conduct regular inspections weekly. For intermittent use, inspect monthly. Grease all pivot tubes and casters monthly with bearing grease. Check hydraulic fluid levels regularly and add fluid as needed.
Can I use replacement parts from other manufacturers?
No. The bottle jack has been modified to ensure proper descent rate. Use only manufacturer-supplied replacement parts. Using parts from other sources may result in personal injury or property damage and will void the warranty.
What surface should the CLHM-200 be used on?
Use the CLHM-200 only on hard, level surfaces capable of sustaining the load, such as concrete shop floors. Do not use on uneven, soft, or sloped surfaces.
How much does the CLHM-200 weigh?
The CLHM-200 weighs 175 lbs (79 kg). A forklift or loading dock is recommended for unloading during delivery.
What are the overall dimensions of the CLHM-200?
The CLHM-200 measures 42.375" long by 36.375" wide. The base dimensions are 31.625" by 30.375".
Can the casters be locked in place?
Yes, the swivel casters feature integrated locks that prevent rolling. Always lock the casters before performing service operations to ensure the dolly remains stable while supporting heavy brake components.
What should I do if the dolly fails to lift or hold a load?
If the dolly fails to lift, check the hydraulic fluid level and ensure the relief valve is closed (turn clockwise until tight). Verify you are not exceeding the 200 lb capacity. If it fails to hold a load, check that the relief valve is fully closed. If problems persist, contact Challenger customer service.
California Proposition 65 Warning
WARNING: This product can expose you to chemicals including styrene and vinyl chloride, which are known to the State of California to cause cancer, birth defects, or other reproductive harm. For more information, visit www.p65warnings.ca.gov.
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