CHALLENGER LIFTS 40200-3D Bolt-On Alignment Kit Without Turn Plates
Challenger 40200-3D Bolt-On Alignment Kit - Add 3D Alignment Capability to Your Existing Lift
The Challenger 40200-3D is a bolt-on accessory kit that converts compatible Challenger four-post general-service lifts into 3D alignment-capable platforms. The kit includes rear slip plates and runway integration hardware, enabling shops to perform professional wheel alignment without purchasing a dedicated alignment rack.
Key Features & Benefits
3D Alignment-Compatible Platform
This kit enables your Challenger four-post lift to function as a platform for professional three-dimensional wheel alignment. The rear slip plates and runway integration components support modern alignment equipment and workflows for passenger vehicles and light-truck applications.
Traditional general-service lifts are designed for routine maintenance and repairs, not alignment work. Adding alignment capability allows shops to expand their service menu without replacing existing lift infrastructure. Many shops already have compatible Challenger lifts in place and need a cost-effective upgrade path.
This enables alignment-focused shops to leverage existing equipment investments, reducing capital expenditure while adding profitable alignment services to their operation.
Bolt-On Integration Minimizes Downtime
The 40200-3D installs via bolt-on hardware, requiring no welding, no structural modifications, and no permanent alterations to your lift. This straightforward integration approach keeps your lift operational with minimal service interruption.
Equipment modifications that require welding can take days or weeks, plus structural changes void many warranties. The bolt-on design avoids these complications while maintaining your lift's original capabilities and support from the manufacturer.
This eliminates extended downtime and protects your warranty coverage. Installation can typically be scheduled between service appointments, so your lift returns to full operation quickly.
Retrofit-Focused Economics for Existing Owners
If you already operate a compatible Challenger four-post lift, the 40200-3D provides a clear and cost-effective upgrade path. Rather than replacing your current lift with a dedicated alignment rack, you expand the functionality of equipment already installed and familiar to your team.
Dedicated alignment racks represent significant capital investment. The retrofit approach lets you add alignment services without that equipment expense. For shops with one or more compatible Challenger lifts, this strategy delivers immediate ROI through new revenue-generating services.
This makes alignment service expansion affordable for independent shops and second-location operations that already have Challenger lift infrastructure.
Verified Compatibility with Widely Deployed Models
The 40200-3D is verified compatible with Challenger 4P12 and 4015 four-post lifts. These models are among the most common general-service lifts in active use across automotive repair shops and tire service centers. If you operate either of these models, you have a proven upgrade option.
Compatibility verification across multiple authorized dealers confirms that these lift series support the kit's slip plates, runway integration, and alignment functionality. Some dealers also report compatibility with 4P14 and 4115 models, though this varies by production configuration.
This ensures your upgrade path is supported by consistent dealer and manufacturer documentation, reducing compatibility risk.
Flexible Turn Plate Selection for Your Workflow
The kit includes rear slip plates and runway integration components but does not include turn plates or radius gauges. This means you select turn plate solutions that match your specific alignment equipment, preferred suppliers, and operational workflow.
Different alignment equipment manufacturers specify different turn plate interfaces and configurations. By allowing shops to source turn plates separately, the kit adapts to your existing alignment system rather than forcing you to replace compatible equipment.
This flexibility reduces unnecessary equipment replacement costs and integrates the kit seamlessly with your current alignment technology infrastructure.
Applications & Use Cases
- Multi-Service Repair Shops: Expanding from general maintenance into professional wheel alignment services by leveraging existing four-post lift infrastructure.
- Tire Service Centers: Adding alignment capabilities to complement tire sales, mounting, and balancing operations without dedicated alignment-specific equipment.
- Independent Garages: Increasing service revenue by offering alignment to customers already using your facility for maintenance and repairs.
- Fleet Service Operations: Performing wheel alignment on passenger vehicles and light trucks within the lift's rated capacity, streamlining multi-service workflows.
- Second-Location Expansion: Outfitting new shops with compatible Challenger lifts and upgrading them for alignment capability as operations grow.
Technical Specifications
| Specification | Value |
|---|---|
| Width | 18 inches (457 mm) |
| Height | 81 inches (2,057 mm) |
| Depth | 31 inches (787 mm) |
| Total Weight | 680 lb (309 kg) |
| Specification | Details |
|---|---|
| Alignment Capability | 3D alignment compatible |
| Installation Type | Bolt-on (no welding) |
| Verified Compatible Lifts | Challenger 4P12, 4015 |
| Additional Reported Compatibility | 4P14, 4115 (confirm with dealer) |
| Vehicle Compatibility | Passenger vehicles & light trucks (within base lift capacity) |
Installation Requirements
Lift Compatibility & Prerequisites
- Compatible Challenger Four-Post Lift: Your lift must be a Challenger 4P12 or 4015 series model. Some dealers report compatibility with 4P14 and 4115 models; verify your specific lift model and production year before ordering.
- Lift Condition: Your lift must be in good working condition with functioning hydraulics, controls, and safety systems. Any existing lift damage or hydraulic issues should be resolved before kit installation.
- Installation Space: Adequate floor space and ceiling clearance must exist to perform the bolt-on installation. No structural modifications are required, but working space around the lift is necessary.
Installation Method & Requirements
- Professional Installation Required: Installation must be performed by an authorized Challenger service technician. Professional installation is required to maintain warranty coverage and ensure correct integration of the slip plates and runway components.
- No Welding: The bolt-on design requires no welding or structural modifications. All connections are hardware-based for quick, reversible installation.
- Hardware & Components: All fasteners, mounting hardware, and runway integration components are included in the kit. No additional fabrication or special tools beyond standard automotive service equipment are required.
- Installation Timeframe: Lead time for professional installation varies; consult your authorized Challenger dealer for scheduling and availability.
Alignment Equipment Integration
- Alignment System Compatibility: The kit creates a 3D alignment-capable platform compatible with modern four-wheel alignment equipment. Verify that your existing alignment system (or planned system) is compatible with the kit's slip plate configuration and runway mounting interface.
- Turn Plate Sourcing: The kit does NOT include turn plates. Source turn plates separately from your alignment equipment manufacturer or approved supplier to ensure correct interface with your alignment system.
- Equipment Support: Contact your alignment equipment vendor to confirm compatibility before ordering the kit if you have not already done so.
Installation Considerations
- Permits & Code Compliance: Verify local building and OSHA codes before installation. Some jurisdictions may require permits for equipment modifications or operational expansions. Your authorized dealer can assist with regulatory requirements.
- Safety Systems: All lift safety systems must remain fully functional. The bolt-on kit does not interfere with existing safety features; however, all systems should be tested and certified after installation.
- Warranty Compliance: Installation by an authorized technician is mandatory for warranty coverage. DIY or unauthorized installation voids the manufacturer warranty.
Shipping & Delivery
Freight Shipping
Shipping Method: The 40200-3D ships via LTL (Less Than Truckload) freight due to weight and dimensions.
Coverage: Freight shipping is covered for standard continental United States delivery to ground-floor, curbside locations.
Lead Time: Approximately 2 to 4 weeks from order placement, subject to inventory availability and freight carrier scheduling.
Delivery Requirements & Equipment
Receiving Equipment: A forklift, pallet jack, or equivalent material-handling equipment with minimum 1,000 pound capacity is required for safe unloading of the freight shipment.
Customer Responsibility: You are responsible for unloading the shipment from the freight vehicle. The delivery carrier will not unload or position equipment inside your facility.
Inspection: Inspect all packages before signing the bill of lading. Note any visible damage on the BOL before the driver departs. Concealed damage must be reported to the freight carrier within 15 days of delivery.
Damage Reporting & Coverage
Within 15 Days: 100% coverage for replacement parts and freight on concealed damage claims filed within 15 days of delivery.
Within 30 Days: 50% coverage for replacement parts and freight; shared cost between customer and shipper for claims filed 15-30 days after delivery.
After 30 Days: No coverage available; customer responsible for all parts and freight costs for damage discovered after 30 days.
Lead Time & Availability
Contact Garage Supply Guys or your authorized Challenger dealer for current inventory status, exact lead times for your location, and freight cost estimates. Availability varies by dealer location and time of year.
Warranty Coverage
Standard Challenger Warranty
The Challenger 40200-3D comes with Challenger's standard manufacturer warranty covering parts and material defects for the original purchaser.
Coverage Scope: Covers defective materials and workmanship in all kit components (rear slip plates, bolt-on hardware, runway integration components) under normal use and proper installation.
Duration: Warranty terms and duration vary by component type. Contact your dealer for complete coverage details and specific warranty periods.
Warranty Requirements & Conditions
Installation: Installation must be performed by an authorized Challenger service technician. Unauthorized or DIY installation voids warranty coverage.
Maintenance: Warranty requires compliance with Challenger's installation and maintenance specifications. Regular inspection of bolt-on connections and hardware is recommended.
Approved Parts: Use of non-Challenger replacement parts or unauthorized components may void warranty coverage. Contact your dealer for approved replacement and service parts.
Original Owner Only: Warranty is valid for the original purchaser and is non-transferable to subsequent owners.
Warranty Support
For warranty claims, product issues, or technical support, contact your authorized Challenger dealer or Garage Supply Guys. Provide your purchase receipt, lift model number (4P12, 4015, etc.), and kit serial number when requesting warranty service.
Ready to Add Alignment Services to Your Shop?
Get expert guidance on whether the 40200-3D is right for your facility and existing Challenger lift. Our team can help verify compatibility, answer technical questions, and coordinate installation.
Frequently Asked Questions
What Challenger lift models are compatible with the 40200-3D?
The 40200-3D is verified compatible with Challenger 4P12 and 4015 four-post lifts. Some dealers report compatibility with 4P14 and 4115 models, but this varies by lift production year and configuration. Contact your dealer to confirm your specific lift model before ordering.
Does the kit include turn plates?
No. The 40200-3D includes rear slip plates and bolt-on hardware but does not include turn plates or radius gauges. You must source turn plates separately from your alignment equipment manufacturer or approved supplier to match your system's specifications.
Can I install this kit myself?
Professional installation by an authorized Challenger service technician is required to maintain warranty coverage. The bolt-on design simplifies installation compared to welded modifications, but proper technique and certification are necessary for safe operation and warranty compliance. Contact your dealer to schedule professional installation.
What is included in the kit?
The kit includes rear slip plates for wheel movement during alignment, bolt-on hardware and fasteners for mounting, and runway integration components for lift interface. Turn plates are not included and must be sourced separately.
How long does installation take?
Installation time depends on your lift's current condition, existing setup, and runway integration requirements. Consult your authorized Challenger dealer for a specific time estimate before scheduling installation.
Is the 40200-3D ALI certified?
Base Challenger four-post lifts are ALI (Automotive Lift Institute) certified. The accessory's certification status is not uniformly documented across all sources. Contact your dealer to confirm the certification details and compliance requirements for your specific jurisdiction.
What alignment equipment is compatible with this kit?
The 40200-3D creates a 3D alignment-capable platform compatible with modern four-wheel alignment systems. Verify compatibility with your specific alignment equipment manufacturer or vendor before purchasing to ensure correct turn plate interface and mounting specifications.
What are the shipping costs and lead times?
The kit ships via LTL freight with lead times typically ranging from 2 to 4 weeks, subject to inventory and carrier scheduling. Shipping costs depend on your location. Contact Garage Supply Guys or your authorized dealer for current pricing, availability, and delivery options.
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