BRANICK 1000 Nitrogen Generator, Dual Membrane System
BRANICK 1000 Nitrogen Generator - Dual Membrane System for Commercial Tire Inflation
The BRANICK 1000 is a high-efficiency, tower-style nitrogen generator designed for professional tire inflation service in medium-volume passenger, light truck, and light-volume commercial truck operations. It utilizes an advanced dual membrane system with PRISM technology to generate high-purity nitrogen from shop compressed air, delivering 14.2 SCFM of nitrogen output while maintaining an industry-leading 1.9:1 air-to-nitrogen efficiency ratio.
Key Features & Benefits
Dual Membrane PRISM Technology
The BRANICK 1000 employs a proprietary dual membrane system using PRISM hollow-fiber technology licensed from Air Products. This advanced separation mechanism produces 14.2 SCFM of nitrogen output while simultaneously functioning as an integrated air dryer, removing moisture and contaminants in a single process.
Traditional single-membrane generators or PSA carbon systems struggle to maintain consistent purity as the separation medium ages or becomes fouled. PRISM membrane technology addresses this industry-wide challenge by producing reliable, consistent nitrogen purity throughout the system's operational lifespan without requiring manual purity adjustments or frequent media replacement.
This delivers consistent tire pressure retention for customers. The integrated air drying function means shops need not purchase or maintain a separate air dryer unit, reducing complexity and installation costs while ensuring every batch of nitrogen meets the specified purity range.
Best-in-Class 1.9:1 Air-to-Nitrogen Efficiency Ratio
The BRANICK 1000 converts 27.6 SCFM of incoming compressed air into 14.2 SCFM of nitrogen output, achieving a 1.9:1 air-to-nitrogen ratio that stands as the most efficient in the commercial tire inflation equipment market. This means the system requires significantly less air from the shop compressor to produce the same volume of nitrogen compared to typical competitor designs.
Many shops operate compressors at or near their maximum capacity, particularly during high-volume tire service periods. Traditional nitrogen generators with higher air consumption (ratios of 2.5:1 or greater) force compressor motors to run longer, increasing electrical consumption, accelerating wear on pump components, and limiting the compressor's availability for other shop operations like impact wrenches or pneumatic tools.
This efficiency enables shops to add nitrogen service capability without upgrading their existing air compressor infrastructure. The reduced cycling load extends compressor motor lifespan, decreases energy operating costs, and preserves compressor capacity for concurrent shop operations - a critical advantage in multi-bay facilities.
Automatic Shut-Off Valve with Pressure Cycling
The BRANICK 1000 features an automatic shut-off valve that engages when the nitrogen storage tank reaches 160 psi, halting air flow to the separation membrane. The system automatically reopens when tank pressure drops to 145 psi, creating a 10-percent pressure differential that prevents valve chattering while maintaining optimal tank pressure for consistent nitrogen delivery during tire inflation operations.
Manual or poorly designed pressure switches in competitor systems create operational inefficiency - technicians must manually adjust settings, pressure switches can fail silently, or systems cycle excessively, wasting energy and accelerating component wear. The BRANICK automatic valve addresses these challenges through a proven mechanical pressure-sensing design that requires no electrical input or calibration.
This "set and forget" operation eliminates daily operator adjustments and reduces compressor idle time. The automatic cycling maintains steady tank pressure for reliable nitrogen delivery while minimizing unnecessary compressor motor activation - reducing energy consumption and extending both the air compressor and generator service life.
Adjustable Nitrogen Purity Control (95% - 99.5%)
Unlike fixed-purity systems, the BRANICK 1000 includes a front-panel purity adjustment dial enabling shops to set nitrogen output anywhere from 95% to 99.5% purity. The dial controls membrane bypass flow, allowing technicians to optimize purity for specific applications or service tier levels without stopping nitrogen production or switching to a different generator.
Different tire applications and customer service tiers benefit from different purity levels. Premium tires or high-performance motorsports applications may justify 99%+ purity, while standard fleet tire inflation operates effectively at 95-97% purity. Shops offering tiered nitrogen service pricing (standard vs. premium) can serve both markets with a single generator by adjusting purity settings between service jobs.
This flexibility improves shop profitability by enabling service differentiation and reduces capital equipment needs. Technicians can match purity output to customer requirements, premium tires, or specialty applications without purchasing multiple generators or external purification equipment.
Compact Tower Configuration for Shop Floor Integration
The BRANICK 1000 tower configuration measures 19 inches deep by 19 inches wide by 72 inches tall, occupying 2.5 square feet of shop floor footprint. The vertical profile integrates seamlessly into existing multi-bay tire service environments without requiring facility reorganization or dedicated floor space restructuring typical of horizontal or cart-mounted systems.
Shop floor space is premium real estate in automotive service facilities. Cart-mounted or horizontal nitrogen generators consume 4-6 square feet, force technicians to navigate around them during tire service operations, and create trip hazards when wheeled into high-traffic areas. The BRANICK tower footprint addresses these operational challenges through efficient vertical stacking of all separation and control components.
This compact design enables installation in existing service bays, frees floor space for additional equipment or tire staging areas, and integrates with standard shop bay workflows without requiring physical rearrangement of lift posts, tire machines, or other service equipment. The space efficiency translates to operational flexibility and improved technician productivity.
Made in USA Manufacturing with Proven Reliability
The BRANICK 1000 is manufactured in the United States with all-steel construction and PRISM membrane technology licensed from Air Products, a globally recognized industrial gas leader. The system features integrated inlet and outlet pressure gauges, a nitrogen purity sampling port, and a maintenance indicator for pre-filters, enabling quick diagnostic verification of system operation and component condition.
Imported generators from lesser-known manufacturers introduce supply chain uncertainty, delayed parts availability, and potential warranty service complications. BRANICK's domestic manufacturing heritage, combined with established authorized dealer networks across North America (tire equipment distributors, garage supply companies, industrial equipment dealers), ensures reliable parts availability, local technical support, and efficient warranty claim processing.
This domestic manufacturing foundation provides asset value retention, predictable service infrastructure, and confidence in long-term parts and support availability - a critical consideration for shops making multi-year equipment investments. The proven BRANICK market position (backbone model of the product line) reflects thousands of installed units and established field reliability across diverse shop environments.
Applications & Use Cases
- High-Volume Passenger Vehicle Tire Services: Rapid nitrogen conversions for routine tire maintenance, rotations, and seasonal tire changes in retail tire shops and automotive service centers serving 1-4 service bays
- Light Truck and Commercial Tire Facilities: Extended nitrogen fill sessions for larger tire volumes; capable of handling simultaneous multi-tire conversions (4-6 tires per fill cycle) for pickup trucks, vans, and light commercial trucks
- Light-Volume OTR (Off-Road Tire) Operations: Entry-level on-the-road tire service capabilities for shops expanding into commercial truck tire markets; handles construction equipment and agricultural tire nitrogen inflation
- Fleet Service Operations: Mid-size fleet maintenance facilities (1-2 service bays, 5-15 vehicle rotations per day) operating routine tire pressure management and seasonal tire services
- Multi-Tier Nitrogen Service Pricing: Enable shops to offer tiered nitrogen service levels (standard 95% purity vs. premium 99%+ purity) on a single generator by adjusting purity dial between customers
- Tire Dealer Infrastructure: Foundational nitrogen capability enabling tire retailers to transform tire sales into high-margin profit center through nitrogen premium pricing (3-5 dollar mark-up per tire conversion)
Technical Specifications
| Specification | Value |
|---|---|
| Nitrogen Output | 14.2 SCFM @ 160 psi & 75°F |
| Air Input Flow Required | 27.6 SCFM @ 160 psi & 75°F |
| Air-to-Nitrogen Ratio | 1.9:1 (Best in Class) |
| Nitrogen Purity Range | Adjustable: 95% - 99.5% N2 |
| Compressed Air Input Pressure Range | 100 - 175 psi |
| System Dewpoint | -70°F (Built-in Air Drying) |
| Operating Temperature Range | 40°F - 150°F |
| Specification | Value |
|---|---|
| Height | 72 inches (1,829 mm) |
| Width | 19 inches (483 mm) |
| Depth | 19 inches (483 mm) |
| Floor Footprint | 2.5 square feet |
| Weight | 210 lbs (95 kg) |
| Configuration | Tower-Mount Vertical Orientation |
| Specification | Value |
|---|---|
| Air Inlet Port | 3/8" NPT Female |
| Nitrogen Outlet Port | 3/8" NPT Female |
| Pre-Filters Included | 2x (Replaceable with Maintenance Indicator) |
| Inlet Pressure Gauge | Yes (Integrated) |
| Outlet Pressure Gauge | Yes (Integrated) |
| Nitrogen Purity Adjustment | Front Panel Dial (95% - 99.5%) |
| Purity Sampling Port | Yes (For Field Verification) |
| Auto Shut-Off Valve | Yes (Engages at 160 psi, Reopens at 145 psi) |
| Membrane Technology | PRISM Hollow-Fiber (Air Products Licensed) |
| Housing Construction | All-Steel Cabinet |
| Base Mounting | 2x Anchor Holes for Optional Floor Anchoring |
Installation Requirements
Foundation & Positioning
- Installation Surface: Solid, level concrete floor capable of supporting 210 lbs (95 kg) static load with minimal settling
- Clearance Around Unit: Minimum 12-18 inches clearance on all sides for routine maintenance access (filter changes, component inspection)
- Ceiling Clearance: Minimum 72 inches vertical clearance required for full equipment height; locate away from low-hanging overhead obstructions
- Ventilation: Adequate shop ventilation required; do not install in sealed or poorly ventilated enclosures that could cause system overheating
- Optional Floor Anchoring: Two base plate holes provided for bolting to concrete floor in high-vibration environments or seismic zones (hardware not included; verify local building code requirements)
Compressed Air Supply Requirements
- Air Compressor Capacity: Minimum 27.6 SCFM @ 160 psi sustained air delivery capability; shop compressor must accommodate this demand alongside other pneumatic tools (impact wrenches, pneumatic spreaders)
- Air Supply Pressure Range: 100 - 175 psi input pressure; system operates at baseline 160 psi specification
- Air Line From Compressor: At least 30 feet of copper, steel, or aluminum piping (minimum 3/8" diameter) required between compressor holding tank and generator nitrogen inlet port to allow moisture condensation
- Air Quality - Critical: Compressed air supply must be free of oil, moisture, and particulate contamination. Any oil present in the air stream will contaminate and void the PRISM membrane warranty
- Pre-Filter Maintenance: Monitor integrated pre-filter maintenance indicators regularly; replace filters per manufacturer schedule to maintain air quality and system performance
Electrical Requirements
- Power Connection: Standard 110/120 Volt single-phase outlet (dedicated circuit recommended for 20-amp capacity)
- Voltage Stability: Verify facility electrical supply maintains +/- 10% voltage tolerance; excessive voltage fluctuation may affect component performance
- Grounding: Ensure three-prong grounded outlet with proper facility grounding; do not use extension cords for permanent installation
- Local Code Compliance: Installation must comply with National Electrical Code (NEC) and local electrical codes; verify permit requirements before installation in some jurisdictions
Environmental & Operating Conditions
- Operating Temperature Range: 40°F - 150°F ambient temperature; install in climate-controlled service bays to maintain optimal performance
- Humidity Specification: Standard indoor workshop environment; avoid installations in high-moisture environments (spray wash areas) that could promote corrosion
- Installation Location Notes: Locate unit away from direct spray wash discharge, high-vibration equipment, or heavy foot traffic to protect electrical and pneumatic components
Warranty Coverage
BRANICK 1000 Standard Warranty
5 Years - PRISM Membrane: Covers membrane defects and separation performance degradation resulting from manufacturing defects or material failure (oil contamination in air supply voids this coverage)
5 Years - Pre-Filters & Maintenance Items: Includes free replacement filters during warranty period to support routine maintenance
Components: Coverage against defective materials or workmanship. Warranty remedy includes repair or replacement at BRANICK's discretion.
Warranty Conditions & Limitations
- Exclusions: Warranty does not cover damage from abuse, misuse, overloading, accidents (including shipping damage), improper installation, alterations, or failure to follow maintenance requirements
- Oil Contamination: Any oil present in the compressed air supply voids PRISM membrane coverage; shops must maintain adequate air filtration and drying upstream of the nitrogen generator
- Service Availability: Warranty service processing available Monday through Friday; RMA (Returned Merchandise Authorization) required before returning equipment
- Coverage Scope: Replacement is the exclusive remedy for defective product; warranty does not cover consequential damages, business interruption, or equipment rental during repair periods
Ready to Add Nitrogen Service to Your Shop?
The BRANICK 1000 transforms nitrogen inflation into a high-margin service capability. Get expert guidance on installation planning, air compressor compatibility verification, and technical specifications tailored to your facility.
Frequently Asked Questions
What is the nitrogen output of the BRANICK 1000?
The BRANICK 1000 produces 14.2 SCFM of nitrogen output at 160 psi and 75°F ambient conditions. This capability allows the system to inflate an average commercial truck tire in under 3 minutes, making it suitable for high-volume tire service operations requiring rapid fill times.
What air compressor size do I need for the BRANICK 1000?
The BRANICK 1000 requires a minimum sustained air delivery of 27.6 SCFM @ 160 psi from your shop compressor. Since most shops also operate impact wrenches, pneumatic spreaders, and other tools from the same compressor, verify your compressor capacity can handle the combined demand. A 10-15 HP compressor is typical for shops running a single nitrogen generator plus standard tire service tools.
What does the 1.9:1 air-to-nitrogen ratio mean?
The 1.9:1 air-to-nitrogen ratio means the BRANICK 1000 converts 27.6 SCFM of incoming compressed air into 14.2 SCFM of usable nitrogen output. This best-in-class efficiency ratio minimizes the demand on your shop air compressor compared to typical competitor systems operating at 2.5:1 or higher ratios. Lower air consumption means less compressor cycling, reduced energy costs, and extended compressor motor lifespan.
Can I adjust the nitrogen purity on the BRANICK 1000?
Yes, the BRANICK 1000 includes a front-panel purity adjustment dial that allows technicians to set nitrogen output anywhere from 95% to 99.5% purity. This flexibility enables shops to serve different customer tiers: standard fleet tires at 95-97% purity, and premium tire applications at 99%+ purity, all from a single generator without purchasing additional equipment.
What installation space is required for the BRANICK 1000?
The BRANICK 1000 tower measures 19" W x 19" D x 72" H, occupying only 2.5 square feet of floor space. Allow 12-18 inches of clearance on all sides for routine maintenance and filter changes. Verify that your shop has at least 72 inches of ceiling clearance above the installation location. The compact footprint integrates into existing service bays without facility reorganization.
What is the warranty coverage for the BRANICK 1000?
The BRANICK 1000 includes 5-year warranty coverage on the PRISM membrane and 5 years of free replacement pre-filters to support routine maintenance. The warranty covers defects in materials or workmanship. Important: Any oil contamination in the compressed air supply voids the membrane warranty, so maintain adequate air filtration and drying upstream of the nitrogen generator.
What happens if my air supply contains oil?
Oil contamination in the compressed air supply will damage the PRISM membrane and void the warranty. Ensure your shop air compressor system includes proper filtration, air drying, and pre-filtration equipment. Maintain the air dryer and pre-filter elements per manufacturer maintenance schedules. Most compressor failures to supply clean air come from neglected or undersized air dryer components, not the compressor itself.
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