BendPak 20AP-192 Extended Height 2 Post Lift – 20,000 lb Clearfloor Design
BendPak 20AP-192 - 20,000 lb Extended Height Two-Post Lift
The BendPak 20AP-192 delivers professional-grade 20,000 lb capacity in an extended height two-post lift design engineered for commercial fleet service operations. This 193-inch tall lift features patented ASARS technology, dual direct-drive hydraulic cylinders, and a clear-floor configuration, making it ideal for Class 1-5 vehicles including delivery trucks, emergency apparatus, and high-roof commercial vans requiring maximum under-vehicle clearance.
Key Features & Benefits
Patented ASARS Safety Technology
The Automatic Swing Arm Restraint System (ASARS) delivers 2,000+ lb of holding force through a 360-degree grip engineered from heavily forged steel. This patented mechanism automatically secures swing arms against unplanned movement when vehicles shift during service, maintaining position even under elevated forces.
Traditional restraint systems fail when technicians remove heavy drivetrain components like engines, transmissions, or axles. ASARS addresses this industry-wide challenge by providing automatic adaptive grip that engages on contact with the vehicle frame, requiring no manual lock activation or adjustment during the lifting process.
This enables safer component extraction and installation by eliminating arm slippage risks that can cause vehicle instability. The single-point release mechanism provides instant pressure release when needed, without compromising the system's holding strength during active service operations.
Extended 193-Inch Height Configuration
The 20AP-192's 193-inch overall height provides 24 inches of additional clearance compared to standard two-post lifts. This extended configuration accommodates Class 5 vehicles, high-roof vans, and emergency apparatus with maximum lifting positions reaching 90+ inches.
Fleet operations servicing mixed vehicle inventories face constant challenges with standard-height lifts that limit access on taller vehicles. The extended height design addresses this by providing adequate overhead clearance for tall technicians working on raised commercial vehicles, eliminating the need for multiple lift configurations in fleet bays.
This improves service bay efficiency by allowing a single lift to handle everything from compact cars to Class 5 trucks. The additional height also enhances ergonomics for technicians, reducing fatigue from awkward positioning when servicing elevated vehicles.
Clear-Floor Design with Multi-Face Columns
The revolutionary clear-floor design distributes loads across multiple bearing surfaces, demonstrating 40% superior biaxial loading resistance compared to single-piece formed columns. Self-lubricating UHMW polyethylene bearings eliminate metal-to-metal contact throughout the lifting cycle.
Conventional single-wall column designs concentrate stress at bearing contact points, accelerating wear and creating potential failure points under heavy truck loads. The multi-face architecture addresses this by spreading forces across engineered bearing surfaces that maintain consistent contact pressure regardless of load distribution.
This reduces maintenance requirements to annual inspections only, eliminating quarterly lubrication schedules typical of chain-driven systems. The UHMW bearings' self-lubricating properties ensure smooth operation through thousands of cycles without degradation.
Direct-Drive Hydraulic Performance
Dual hydraulic cylinders eliminate cables, chains, and equalizer systems, reducing maintenance points by 60% compared to cable-driven designs. The direct-drive system delivers consistent lifting power with 45-second rise time to full height under maximum load conditions.
Cable and chain systems require constant tension adjustments, equalizer maintenance, and regular replacement schedules that increase operational costs and downtime. Direct-drive hydraulics address these industry-wide maintenance challenges by removing all intermediate power transmission components between the hydraulic system and lifting carriages.
This improves operational reliability by eliminating the most common failure points in traditional two-post lifts. The simplified design also enables faster troubleshooting and reduces parts inventory requirements for fleet maintenance operations.
Expandable Bi-Metric Arm System
The single unit adjusts between wide (168-inch) and narrow configurations with Bi-Metric arms accommodating both symmetric and asymmetric positions. Arms extend from 35 to 65 inches, providing comprehensive reach for vehicles from compact cars to Class 5 trucks.
Service facilities typically require multiple lift configurations to handle diverse vehicle types, consuming valuable bay space and capital. The expandable top beam and Bi-Metric arm design addresses this by providing infinite adjustment within a single unit, eliminating the need for dedicated lifts for different vehicle categories.
This enables quick transitions between vehicle types without compromising lifting points or stability. The flexible configuration reduces equipment investment while maximizing bay utilization for mixed-fleet operations.
American Manufacturing Excellence
BendPak's 50+ years of continuous lift manufacturing since 1965 backs the industry-leading 5-2-1 warranty program. Every component is engineered and tested in California facilities with domestic parts availability ensuring rapid support response.
Imported lifts often lack comprehensive warranty coverage and suffer from extended parts lead times that can sideline equipment for weeks. BendPak's American manufacturing addresses these concerns by maintaining complete parts inventory at California distribution centers with next-day shipping to most continental US locations.
This reduces total cost of ownership through minimized downtime and predictable maintenance costs. The 5-year structural warranty exceeds typical 1-year industry standards, demonstrating confidence in the engineering and construction quality.
Applications & Use Cases
- Heavy-Duty Fleet Service: Commercial fleet maintenance operations servicing Class 1-5 vehicles including delivery trucks, utility vehicles, and medium-duty commercial equipment
- Airport Ground Support: Aviation support equipment maintenance for pushback tugs, belt loaders, container loaders, and passenger stairs requiring extended height clearance
- Emergency Vehicle Maintenance: Fire apparatus, ambulances, and police vehicles with specialized equipment requiring maximum overhead clearance for roof-mounted components
- Municipal & Utility Services: Government fleet maintenance for public works vehicles, utility trucks with aerial equipment, and specialty municipal apparatus
- Commercial Truck Service: Class 4-5 truck maintenance including box trucks, flatbeds, and stake bodies with GVWR up to 20,000 pounds
- Bus & RV Service: Transit buses, school buses, and recreational vehicles requiring extended column height for adequate technician access
- Long Wheelbase Vehicles: Extended cargo vans, limousines, and specialty vehicles with awkward wheelbases requiring flexible arm positioning
Technical Specifications
| Specification | Value |
|---|---|
| Maximum Lifting Capacity | 20,000 lb (9,072 kg) |
| Maximum Rise | 76.25 inches (1,937 mm) |
| Lifting Height with Pads | 83 inches (2,111 mm) |
| Maximum Lifting Height | 90.25 inches (2,292 mm) |
| Minimum Pad Height | 8 inches (206 mm) |
| Time to Full Rise | 45 seconds |
| Noise Level | < 70 dB |
| Specification | Value |
|---|---|
| Overall Height | 193 inches (4,902 mm) |
| Overall Width | 168 inches (4,267 mm) |
| Outside Post Width | 149 inches (3,785 mm) |
| Inside Post Width | 126 inches (3,199 mm) |
| Drive-Through Width | 107.75 inches (2,740 mm) |
| Specification | Value |
|---|---|
| Power Requirements | 220 VAC, 60 Hz, Single-Phase |
| Hydraulic System | Dual Direct-Drive Cylinders |
| Safety System | ASARS (Automatic Swing Arm Restraint System) |
| Column Locks | Automatic with Single-Point Release |
Installation Requirements
Concrete Requirements
- Minimum Thickness: Refer to installation manual for exact requirements (typically 6-8 inches for 20,000 lb lifts)
- Concrete Strength: 3,000 PSI minimum
- Age Requirement: 28-day properly cured concrete
- Surface Condition: Level, clean, and free from cracks or defects
Ceiling Requirements
- Minimum Clearance: 193 inches from floor to ceiling
- Recommended Bay Size: 15 feet x 30 feet minimum
- Overhead Obstruction: Verify clearance for lights, HVAC, and sprinkler systems
Electrical Requirements
- Power Supply: 220 VAC, 60 Hz, Single-Phase
- Circuit Protection: Dedicated 20-amp breaker recommended
- Electrical Installation: Must be performed by licensed electrician per local codes
Installation Notes
- Professional Installation: Required per ANSI/ALI ALIS standards
- Delivery Equipment: Forklift required for unloading
- Permits: Verify local code compliance and permit requirements before installation
- Included Hardware: All mounting hardware and anchors included
Model Comparison
| BendPak 20AP-192 Super-Duty Clear-Floor Two-Post Lift | 20,000 lb capacity; 192" overall height; clear-floor, overhead design | Dual direct-drive hydraulic cylinders; 208-240 V, single-phase electric power; heavy-duty fleet-grade duty cycle | Super-duty 20K-class extended height for fleet, emergency and airport vehicles; extended 192" O.A. height for taller techs and high-roof vans; clear-floor design for unobstructed work area; automatic swing arm restraints; single-point safety release; ALI-certified design with OEM-level construction. |
|---|---|---|---|
| Rotary SPO20 Symmetric 20K 2-Post Lift w/ TRIO Arms | 20,000 lb capacity; rise height 80 inches; multiple width/height configurations (standard, wide, low-ceiling) | Hydraulic overhead 2-post; 4 HP AC motor standard (Shockwave™ option uses 5 HP DC); 208-230 V power | Patented TRIO™ arms for wide adapter reach and flexible spotting; ALI Gold-certified heavy-duty design; multiple overall-height and width options to fit different bays; designed for Class 1-5 vehicles with up to 20,000 lb GVW. Limitation: requires higher bay specs (15'2"-16'8" ceiling and 6", 3,000 PSI concrete), which can exclude low-ceiling or light-slab shops. |
| Challenger CL20 20K Heavy-Duty Two-Post Adjustable Lift | 20,000 lb capacity; 70" lift height; 177" overall height; 155" overall width; 120" between columns; 106" drive-through clearance | Hydraulic 2-post; standard motor/voltage 208-230 V, 60 Hz, single- or three-phase; rise time 70 seconds | Heavy-duty adjustable arm configuration supports both symmetric lifting for service trucks and more asymmetric positions for smaller vehicles; ALI-certified; broad arm reach (48"-68"); 3,500 lb overall lift weight for stability. Limitation: 177" column height and 155" overall width demand substantial bay clearance, so it may not fit tighter or lower-ceiling facilities. |
| Triumph NTO-20S 20,000 lb Two-Post Lift | 20,000 lb capacity; 74" lifting height; 170.5" overall height; 155" overall width; 124" between posts; 113" drive-through width | Direct-drive hydraulic cylinders; 3 HP motor; 220 V power; 40-second lift time to full rise | Overhead 2-post design with electrical safety shutoff; includes truck adapters and mounting hardware; ISO 9001 and CE compliant; 1-year parts and 5-year structural warranty; 6" slab at 4,000 PSI required for installation. Limitation: shorter lifting height (74") and lower overall height than some 20K-class OEM lifts, which can reduce under-vehicle working clearance for very tall techs or extra-high vehicles. |
Choose the BendPak 20AP-192 when you need a 20,000 lb clear-floor lift with maximum overhead clearance (192" O.A. height) for tall technicians and high-roof commercial vehicles, along with direct-drive hydraulics and ALI-certified, fleet-grade construction. It outperforms alternatives when extended column height, OEM-level build quality, and heavy-duty fleet/emergency use are top priorities.
Shipping & Delivery
Freight Coverage
Shipping: Free shipping offered by most dealers to continental US addresses. Surcharges may apply for residential delivery, limited access locations, or destinations in Alaska/Hawaii.
Delivery Timeframe: Approximately 7-14 business days from order placement (subject to inventory availability).
International: Contact for availability and freight quotes to international destinations.
Delivery Requirements
Forklift Required: Customer must provide forklift for unloading. Equipment ships on pallets requiring mechanical unloading.
Delivery Type: Standard freight delivery is curbside. Inside delivery available at additional cost if requested at time of order.
Receiving: Inspect all packages before signing bill of lading. Note any visible damage on BOL before driver departs.
Damage Reporting
Within 15 days: 100% coverage for replacement parts and freight
Within 30 days: 50% coverage for replacement parts and freight (shared cost)
After 30 days: No coverage (customer responsible for parts and freight costs)
Warranty Coverage
BendPak's Current 5-2-1 Warranty Program
5 Years - Lift Structure: Complete coverage for structural components including columns, carriages, and top beam - exceeds typical 1-year industry standard
2 Years - Hydraulic System: Coverage for hydraulic cylinders and power unit components - double the typical industry coverage
1 Year - Operating Components: Electrical components, switches, and labor coverage including ground freight for warranty repairs in continental US
Warranty Requirements
Registration: Product registration required within 30 days of purchase
Eligibility: Valid for original purchaser only (non-transferable)
Installation: Installation must be performed by qualified personnel following manufacturer installation manual per ANSI/ALI ALIS standards
Product Documentation
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Frequently Asked Questions
What is the lifting capacity of the BendPak 20AP-192?
The BendPak 20AP-192 has a maximum lifting capacity of 20,000 pounds (9,072 kg), making it suitable for Class 1-5 vehicles including heavy-duty trucks, emergency vehicles, and commercial fleet equipment. The dual direct-drive hydraulic cylinders provide consistent power throughout the entire lifting range up to 90.25 inches maximum height. This capacity rating is ALI-certified and tested to handle continuous commercial use in fleet service operations.
What are the concrete requirements for installing the BendPak 20AP-192?
The BendPak 20AP-192 requires concrete that meets minimum strength and thickness specifications. The concrete must have 3,000 PSI minimum strength and be properly cured for at least 28 days. The surface must be level, clean, and free from cracks or defects. Professional installation per ANSI/ALI ALIS standards is required to ensure proper anchor placement and torque specifications. The installation area should also account for the lift's 168-inch overall width and recommended 15 feet x 30 feet bay size for optimal operation. Consult the installation manual for exact thickness requirements.
What adapters are included with the BendPak 20AP-192?
The lift comes with a comprehensive 12-piece adapter set including: (4) 2.5-inch medium stack adapters, (4) 5-inch tall stack adapters, and (4) drop-in frame cradle pads. It also includes double-telescoping screw pads that provide 6+ inches of fine height adjustment, a padded overhead safety shutoff bar, expandable top beam hardware, and all necessary installation anchors. This complete adapter package accommodates vehicle lifting points from compact cars to Class 5 trucks without requiring additional purchases.
What are the electrical requirements for the BendPak 20AP-192?
The lift requires 220 VAC, 60 Hz, single-phase power with a dedicated 20-amp breaker recommended for optimal performance. Electrical installation must be performed by a licensed electrician in compliance with local electrical codes and NEC standards. The lift features dual direct-drive hydraulic cylinders that operate efficiently on single-phase power, eliminating the need for three-phase electrical service. The control voltage operates at standard levels with built-in safety interlocks that prevent operation if power parameters fall outside specifications.
What is the drive-through width of the BendPak 20AP-192?
The BendPak 20AP-192 has a drive-through width of 107.75 inches (2,740 mm), providing ample clearance for wide commercial vehicles. The overall width spans 168 inches with an inside post width of 126 inches and outside post width of 149 inches. This generous spacing accommodates dual-wheel trucks and wide-body commercial vehicles while maintaining the structural stability required for 20,000 lb lifting capacity. The clear-floor design ensures no floor obstructions between the columns.
What certifications does the BendPak 20AP-192 have?
The lift is ALI Gold Label Certified and compliant with ANSI/ALI ALCTV-2017 standards, meeting the highest industry safety benchmarks. It features the patented ASARS (Automatic Swing Arm Restraint System) with verified 2,000+ pound holding force that automatically engages during lifting. The unit is ETL Listed to applicable safety standards and undergoes rigorous third-party testing. BendPak's 5-2-1 warranty program provides 5 years structural, 2 years hydraulic, and 1 year component coverage, demonstrating confidence in the certification standards.
What warranty coverage does the BendPak 20AP-192 include?
The lift includes BendPak's comprehensive 5-2-1 warranty program: 5 years on the lift structure (columns, carriages, top beam), 2 years on hydraulic cylinders and power unit components, and 1 year on operating components, electrical systems, and labor. Ground freight for warranty repairs is covered for 1 year within the continental US. Registration within 30 days of purchase is required to activate coverage. This warranty structure exceeds typical industry standards that often provide only 1-year coverage on major components.
What ceiling height is required for the BendPak 20AP-192?
The BendPak 20AP-192 requires a minimum ceiling clearance of 193 inches (16 feet, 1 inch) from floor to ceiling to accommodate its extended height design. This extended configuration provides maximum clearance for servicing tall commercial vehicles, high-roof vans, and emergency apparatus with roof-mounted equipment. A recommended bay size of 15 feet x 30 feet ensures adequate maneuvering space. Verify clearance for overhead obstructions including lights, HVAC ducts, and sprinkler systems before installation.
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